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FMP53 Levelflex

FMP53 Levelflex
Levelflex FMP53
Configurable Models 1 models
Levelflex FMP53 for continuous level measurement for hygienically sensitive applications in the food and life sciences industry. FMP53 meets the hygiene requirements according to ASME BPE and USP Class VI. The unique in situ validation without dismantling from the process is a cost saving advantage. FMP53 guided radar offers maximum reliability even in case of moved surface and foam, for changing medias and in case of filling via spray head.
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Continuous / Liquids

Measuring Principle Guided radar
Characteristic / Application Premium device. Hygiene
Rod probe,
ASME BPE + USP Class VI compliant, Integrated data memory, Factory precalibrated, Reliable measuring: in case of moved surface + foam, for changing medias, for filling via spray head.
Specialities Heartbeat Technology,
Bluetooth® commissioning,
Operation and maintenance SmartBlue App,
HistoROM,
RFID TAG for easy identification
Supply / Communication 2-wire (HART / PROFIBUS PA/ FOUNDATION Fieldbus)
4-wire (HART)
Bluetooth® wireless technology and App (optional)
Accuracy Rod probe:+/- 2 mm (0.08 in)
Ambient temperature -20...+80 °C
(-4...+176 °F)
Process temperature -20...+150 °C
(-4...+302 °F)
Process pressure / max. overpressure limit Vacuum...16 bar
(Vacuum...232 psi)
Main wetted parts Rod probe:
304, 304L, 316L, PEEK
Process connection Thread:
M24
Process connection hygienic Tri-Clamp
DIN11851
DIN11864-1
NEUMO
Varivent N
SMS
Sensor length Rod probe: 6 m (20 ft)
Max. measurement distance Rod: 6 m (20 ft)
Min DK>1.6
Communication 4...20 mA HART
PROFIBUS PA
FOUNDATION Fieldbus
Bluetooth® wireless technology
Certificates / Approvals ATEX, FM, CSA C/US, IEC Ex, INMETRO, NEPSI, KC, EAC, UK Ex
Safety approvals Overfill protection WHG
SIL
Design approvals EN 10204-3.1
Hygienic approvals 3A, EHEDG
CoC ASME-BPE
Options Sensor remote with 3 m/9 ft or 6 m/18 ft cable,
Weld-in adpater,
Remote operation via SmartBlue App using Bluetooth®

The Levelflex FMP53 is used for continuous level measurement in the food and life sciences industries with high hygienic requirements. The FMP53 complies with the hygienic requirements of ASME BPE and USP Class VI. The FMP53 does not need to be removed from the process and can be cleaned in place, offering a unique cost advantage. Even with a fluctuating surface, foam formation, medium changes or clogged nozzles, the FMP53 maintains the most stable measured values.

 

Benefits

Reliable measurement even under changing product or process conditions

HistoROM integrated data storage unit for fast and convenient commissioning, maintenance and diagnostics

Innovative multi-echo tracking technology for highly reliable measurement results

Hardware and software developed in accordance with IEC 61508, up to SIL3

Heartbeat Technology ensures high cost efficiency and safe plant operation throughout the entire life cycle

Seamless integration into control or asset management systems with an intuitive, guided menu operating concept (on site or via the control system)

Certified by world-renowned SIL and WHG tests, saving you time and money

 

Application areas

Available with rod connection.

 

Process connection: for hygienic requirements (clamp connection, 11851, 11864, NEUMO, Varivent N, SMS)

Temperature: -20 to +150 °C (-4 to +302 °F)

Pressure: -1 to +16 bar (-14.5 to +232 psi)

Maximum measuring range: rod 6 m (20 ft)

Accuracy: ±2 mm (0.12")

International explosion protection approval, WHG overflow protection, SIL, hygienic approval, 5-point linearity protocol

Spare Parts & Accessories 93

93 spare parts · click to collapse
Order codeDescription
71115175Housing Filter Plug (Brass/Nickel)Consists of: 2x filter plug brass nickel, pressure compensation filter. Usage: FMP50/FMP51/FMP52/FMP53/ FMP54/FMP55/FMP56/FMP57, FMR50/FMR51/ FMR52/FMR53/FMR54/FMR56/FMR57, FMR60/FMR62/FMR67. Usage: Promass 200/TB2, Prosonic Flow 200, Promag 200, Prowirl 200.Details
71115176housing fixing clipUsage: housing GT18/GT19/GT20, FMP50/FMP51/FMP52/FMP53/FMP54/FMP55/ FMP56/FMP57, FMR50/FMR51/FMR52/FMR53/ FMR54/FMR56/FMR57, FMR60/FMR62/FMR67. Usage: Promass 200/TB2, Prosonic Flow 200, Promag 200, Prowirl 200.Details
71185516CoverMaterial: 316L. O-ring EPDM, PTFE coated. Usage: terminal compartment, for overvoltage protection, not for Ex d/XP, FMP50/FMP51/FMP52/FMP53/FMP54/FMP55/ FMP56/FMP57, FMR50/FMR51/FMR52/FMR53/ FMP54/FMP56/FMP57, FMR62/FMR67. Usage: Promass 200, Prosonic Flow 200, Prowirl 200.Details
71110293Aluminum coverMaterial: plastics PBT, metallized. O-ring EPDM, PTFE coated. Usage: FMP50/FMP51/FMP52/FMP53/ FMP54/FMP55/FMP56/FMP57, FMR50/FMR51/ FMR52/FMR53/FMR54/FMR56/FMR57, FMR60/FMR62/FMR67.Details
71185518CoverMaterial: plastic PBT, metallizied. O-ring EPDM, PTFE coated. Usage: terminal compartment, for overvoltage protection, not for Ex d/XP. Usage: FMP50/FMP51/FMP52/FMP53/ FMP54/FMP55/FMP56/FMP57, FMR50/FMR51/ FMR52/FMR53/FMR54/FMR56/FMR57, FMR60/FMR62/FMR67.Details
71110297Aluminum coverMaterial: aluminium, coated. O-ring EPDM, PTFE coated. Usage: FMP50/FMP51/FMP52/FMP53/ FMP54/FMP55/FMP56/FMP57, FMR50/FMR51/ FMR52/FMR53/FMR54/FMR56/FMR57, FMR60/FMR62/FMR67. Usage: Promass 200/TB2, Prosonic Flow 200, Promag 200, Prowirl 200.Details
71110299Aluminum coverMaterial: aluminium, coated. O-ring EPDM, PTFE coated. Usage: FMP50/FMP51/FMP52/FMP53/ FMP54/FMP55/FMP56/FMP57, FMR50/FMR51/ FMR52/FMR53/FMR54/FMR56/FMR57, FMR60/FMR62/FMR67. Usage: Promass 200/TB2, Prosonic Flow 200, Promag 200, Prowirl 200.Details
71110292Aluminum coverMaterial: plastics PBT-FR sight glas PC. O-ring EPDM, PTFE coated. Usage: FHX50, FMP50/FMP51/FMP52/ FMP53/FMP54/FMP55/FMP56/FMP57, FMR50/ FMR51/FMR52/FMR53/FMR54/FMR56/FMR57, FMR60/FMR62/FMR67.Details
71110295Aluminum coverMaterial: plastics PBT, metallized. Usage: terminal compartment, not for Ex d/XP, FMP50/FMP51/FMP52/FMP53/FMP54/FMP55/ FMP56/FMP57, FMR50/FMR51/FMR52/FMR53/ FMR54/FMR56/FMR57, FMR60/FMR62/FMR67.Details
71110301Aluminum coverMaterial: aluminium, coated. O-ring EPDM, PTFE coated. Usage: terminal compartment, not for Ex d/XP, FMP50/FMP51/FMP52/FMP53/FMP54/FMP55/ FMP56/FMP57, FMR50/FMR51/FMR52/FMR53/ FMR54/FMR56/FMR57, FMR60/FMR62/FMR67. Usage: Promass 200/TB2, Prosonic Flow 200, Promag 200, Prowirl 200.Details
71110302Aluminum coverMaterial: aluminium, coated. O-ring EPDM, PTFE coated. Usage: terminal compartment Ex d/XP, FMP50/FMP51/FMP52/FMP53/FMP54/FMP55/ FMP56/FMP57, FMR50/FMR51/FMR52/FMR53/ FMR54/FMR56/FMR57, FMR60/FMR62/FMR67. Usage: Promass 200/TB2, Prosonic Flow 200, Promag 200, Prowirl 200.Details
71185517Aluminum coverMaterial: aluminium. O-ring EPDM, PTFE coated. Usage: terminal compartment, for overvoltage protection, not for Ex d/XP, FMP50/FMP51/FMP52/FMP53/FMP54/FMP55/ FMP56/FMP57, FMR50/FMR51/FMR52/FMR53/ FMR54/FMR56/FMR57, FMR60/FMR62/FMR67. Usage: Promass 200, Prosonic Flow 200, Promag 200, Prowirl 200.Details
71110303Housing seal kitConsists of: O-ring 88.5x3.53 EPDM/PTFE, cover electronics compartment, housing GT19. O-Ring 88.5x3.53 NBR, cover electronics compartment, housing GT18, GT20. O-ring 91.67x3.53 EPDM/PTFE, cover terminal compartment, housing GT19. O-Ring 91.67x3.53 NBR, cover terminal compartment, housing GT18, GT20. O-ring 50.39x3.53 EPDM/PTFE, housing/sensor. FMP50/FMP51/FMP52/FMP53/ FMP54/FMP55/FMP56/FMP57, FMR50/FMR51/ FMR52/FMR53/FMR54/FMR56/FMR57, FMR60/FMR62/FMR67. Usage: Promass 200/TB2, Prosonic Flow 200, Promag 200, Prowirl 200.Details
71450381M12 connector, IP66/68 NEMA 4X/6P, Pro TOFFor electrical connection. Usage: FMP50/FMP51/FMP52/FMP53/FMP54/FMP55/ FMP56/FMP57,FMR50/FMR51/FMR52/FMR53/ FMR54/FMR57, FMR60/FMR62/FMR67.Details
XPF0001-Guided Wave Radar Levelflex FMP5x Electronics ModuleMain electronics. Usage: FMP50/FMP51/FMP52/FMP53/ FMP54/FMP55/FMP56/FMP57.Enquire
XPF0001-Guided Wave Radar Levelflex FMP5x Electronics ModuleMain electronics. Usage: FMP50/FMP51/FMP52/FMP53/ FMP54/FMP55/FMP56/FMP57.Enquire
71108591***I/O module Level, 2-wire, 4-20 mA, HART, Ex, LP, V1Version 1. Not for Ex d/XP. LP=low powered. 1x current output HART. Usage: FMP50/FMP51/FMP52/FMP53/ FMP54/FMP55/FMP56/FMP57.Details
71187812I/O moduleVersion 2. Not for Ex d/XP. LP=low powered. 1x current output HART. Usage: FMP50/FMP51/FMP52/FMP53/FMP54/ FMP55/FMP56/FMP57, FMR50/FMR51/FMR52/ FMR53/FMR54/FMR56/FMR57, FMR60/FMR62/FMR67.Details
71108594I/O moduleNon-Ex, Ex. 1x current output HART. Version 2. Usage: FMP50/FMP51/FMP52/FMP53/ FMP54/FMP55/FMP56/FMP57, FMR50/FMR51/ FMR52/FMR53/FMR54/FMR56/FMR57.Details
71108591***I/O module Level, 2-wire, 4-20 mA, HART, Ex, LP, V1Version 1. Not for Ex d/XP. LP=low powered. 1x current output HART. Usage: FMP50/FMP51/FMP52/FMP53/ FMP54/FMP55/FMP56/FMP57.Details

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Measuring principle video

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1 models · click to collapse
All documents for this model
10 documents · click to expand
BA

BA Levelflex FMP53 HART Chinese

HART Rev. 2424 180 pages
Preview
BA

Levelflex FMP53 PROFIBUS PA 操作手册 Chinese

PROFIBUS-PA Rev. 1718 182 pages
Preview
BA

BA Levelflex FMP53 FOUNDATION Fieldbus Chinese

FOUNDATION-Fieldbus Rev. 0924 180 pages
Preview
BA

BA Levelflex FMP53 HART English

HART Rev. 2424 186 pages
Preview
BA

BA Levelflex FMP53 PROFIBUS PA English

PROFIBUS-PA Rev. 2024 168 pages
Preview
BA

Levelflex FMP53 FOUNDATION Fieldbus Operating Instructions English

FOUNDATION-Fieldbus Rev. 0618 208 pages
Preview
TI

TI 焊接接头、过程转接头和法兰 Chinese

Rev. 2726 130 pages
Preview
TI

TI Levelflex FMP53 Chinese

Rev. 2724 68 pages
Preview
TI

TI Weld-in adapter, process adapter and flanges English

Rev. 2726 132 pages
Preview
TI

TI Levelflex FMP53 English

Rev. 2724 68 pages
Preview
Municipal Wastewater Treatment

Municipal Wastewater Treatment · guided wave radar — Application Case

Project Background

The project covers the inlet, biological and outlet stages of a municipal plant. The work centres on guided wave radar and the core task is level and interface measurement along a guided probe or cable.

Operating Challenges

The medium and duty are characterised by high solids and corrosive fractions, with large diurnal flow swings, and effluent parameters drift and probes foul with sludge and biofilm. So guided wave radar cannot be specified generically — it calls for choosing rod or cable by dielectric constant, range and agitation.

Solution

The Ainstru engineering team worked through the level range: level solution matched to the actual tank and silo geometry. The configuration involves choosing rod or cable by dielectric constant, range and agitation, with these requirements in view: stable compliance with Grade 1A discharge limits and online data reporting.

Results

Since start-up the system has run steadily; the practical result is works even with low-dielectric media, with a small dead zone and high accuracy.

Food & Beverage

Food & Beverage · guided wave radar — Application Case

Project Overview

The site is dosing, pasteurising, filling and CIP stages. The customer wanted guided wave radar properly configured on the existing plant, with the aim of level and interface measurement along a guided probe or cable.

Technical Challenges

What actually causes trouble is syrups, dairy and beverages that scale easily, under strict hygienic requirements, and frequent cleaning demands instruments that withstand hot CIP/SIP caustic cycles. All of this means the guided wave radar configuration has to involve choosing rod or cable by dielectric constant, range and agitation.

Configuration

Supply and installation were organised through the level range: level solution matched to the actual tank and silo geometry. On site this meant choosing rod or cable by dielectric constant, range and agitation, checked line by line against: food-safety and hygienic design per 3-A / EHEDG.

Performance

After commissioning the outcome is works even with low-dielectric media, with a small dead zone and high accuracy, and the readings are now used for process tuning.

Chemical & Pharmaceutical

Chemical & Pharmaceutical · guided wave radar — Application Case

Site Conditions

This is a Chemical & Pharmaceutical customer whose plant is at reactors, metering vessels and finished-product tanks. The main task was level and interface measurement along a guided probe or cable.

The Problem

The difficulty lies in highly corrosive media with solvents and crystallisation, partly in explosive atmospheres; at the same time corrosion plus Ex protection shortens instrument life and makes downtime costly. Specification therefore means choosing rod or cable by dielectric constant, range and agitation.

What We Did

We took a level range approach — level solution matched to the actual tank and silo geometry. Delivery was built around choosing rod or cable by dielectric constant, range and agitation, with point-by-point checks on: Ex certification and GMP traceability of records.

Operating Outcome

In service the system performs as intended — works even with low-dielectric media, with a small dead zone and high accuracy, with routine maintenance falling noticeably.

Power & Energy

Power & Energy · guided wave radar — Application Case

Application Context

boiler feedwater, turbine condensate and FGD/DeNOx systems is a typical Power & Energy duty. The project started from guided wave radar , focusing on level and interface measurement along a guided probe or cable.

Process Constraints

drift under high temperature and pressure, with very costly unplanned outages, and high temperature and pressure with both steam and saline water only amplify it. The guided wave radar specification must therefore cover choosing rod or cable by dielectric constant, range and agitation.

Delivery Approach

Delivery was handled as the level range — level solution matched to the actual tank and silo geometry. Execution centred on choosing rod or cable by dielectric constant, range and agitation, together with compliance with power-industry codes and unit availability targets.

Field Results

Operation shows the benefit clearly — works even with low-dielectric media, with a small dead zone and high accuracy, with confidence in this measuring point improving markedly.