Technical Data
CompareORP / Redox
| Measuring Principle | Sensor ORP / Redox |
| Application | Standard applications in process and environment. Long-term monitoring, processes with little changes. |
| Characteristic | Very robust, heavy-duty / high pressure, integrated potential matching. |
| Measuring range | -1500 mV to +1500 mV |
| Measuring principle | Gel compact electrode with teflon diaphragm and double gel reference Measuring part as gold-pin or platinum-ring. |
| Design | All shaft lengths with temperature sensor Advanced gel technology |
| Material | Glass electrode with PTFE diaphragm and gold pin or platinum ring. |
| Dimension | Diameter: 12 mm (0.46 inch) Shaft lengths: 120, 225, 360 and 425 mm (4.68, 8.77, 14.04 and 16,57 inch) |
| Process temperature | max. 135°C (274°F) |
| Process pressure | max. 16bar (230psi) |
| Ex certification | Simple operational device, no certification necessary. |
| Connection | TOP68 connection head |
| Ingress protection | IP68 |
| Certificates, declarations and approvals | Biocompatibility acc. ISO 10993-5 and USP (current version). TÜV certificate for pressure resistance with min. triple overpressure safety. |
Field of application
Orbisint CPS12 is the all-rounder for ORP measurement in process and environmental applications. It performs reliably and accurately even in hazardous areas. Designed for low maintenance and a long operating life, the sensor offers you best value for money.
Long-term monitoring and limit monitoring of processes with stable process conditions:
- Chemical industry
- Paper industry
- Power plants (e.g. flue gas washers)
- Incineration plants
Water treatment:
- Drinking water
- Cooling water
- Well water
With ATEX, FM, CSA approval for use in hazardous areas.
Benefits
Robust electrode with long poison diffusion path, requires low maintenance due to large, dirt-repellent PTFE ring diaphragm
Suitable for harsh applications: Process glass for highly alkaline media and pressure-stable up to 16 bar (232 psi)
Various measuring elements for application in oxidizing or reducing media
ORP / Redox:
| Measuring Principle | Sensor ORP / Redox | |
| Application | Standard applications in process and environment. Long-term monitoring, processes with little changes. | |
| Characteristic | Very robust, heavy-duty / high pressure, integrated potential matching. | |
| Measuring range | -1500 mV to +1500 mV | |
| Measuring principle | Gel compact electrode with teflon diaphragm and double gel reference Measuring part as gold-pin or platinum-ring. |
|
| Design | All shaft lengths with temperature sensor Advanced gel technology |
|
| Material | Glass electrode with PTFE diaphragm and gold pin or platinum ring. | |
| Dimension | Diameter: 12 mm (0.46 inch) Shaft lengths: 120, 225, 360 and 425 mm (4.68, 8.77, 14.04 and 16,57 inch) |
|
| Process temperature | max. 135°C (274°F) | |
| Process pressure | max. 16bar (230psi) | |
| Ex certification | Simple operational device, no certification necessary. | |
| Connection | TOP68 connection head | |
| Ingress protection | IP68 | |
| Additional certifications | Biocompatibility acc. ISO 10993-5 and USP (current version). TÜV certificate for pressure resistance with min. triple overpressure safety. |
|
Measuring principle video
Click to playSpare Parts & Accessories 4
4 spare parts · click to collapse
| Order code | Description | |
|---|---|---|
| 71538217 | CPSxx electrode protection cap20 pc protective caps for pH sensors CPSxx | Details |
| 71038229 | *** cablefor assignment of Sensors to measuring loop. 50 cable labels with printable labels. | Details |
| CPY4- | KCl electrolyte CPY4For liquid filled electrodes | Enquire |
| CPY3- | ORP calibration solution CPY3Technical | Enquire |
Configurator / Comparison
Manuals & Documents 9
All documents for this model9 documents · click to expand
BA CPSx1, CPFx1 pH电极 CPSx2, CPFx2 ORP电极 Chinese
BA CPSx1, CPFx1 pH sensors CPSx2, CPFx2 ORP sensors English
pH-/Redoxsensoren und Referenzhalbzellen pH/ORP sensors and reference half cells Operating Instructions English
TI Orbisint CPS11 Chinese
Orbisint CPS12, CPS12D, CPS13 Chinese
技术资料 Orbisint CPS11, CPS11D Chinese
TI Orbisint CPS11 English
Technical Information Orbisint CPS11/CPS11D English
Technical Information Orbisint CPS12/ CPS12D / CPS13 English
Case Studies
Municipal Wastewater Treatment · ORP — Application Case
Project Overview
The site is the inlet, biological and outlet stages of a municipal plant. The customer wanted ORP properly configured on the existing plant, with the aim of measuring redox potential to control disinfection and oxidation.
Technical Challenges
What actually causes trouble is high solids and corrosive fractions, with large diurnal flow swings, and effluent parameters drift and probes foul with sludge and biofilm. All of this means the ORP configuration has to involve choosing fouling-resistant electrodes and reference systems by medium contamination.
Configuration
Supply and installation were organised through the analyser range: selecting as part of a complete water-analysis system. On site this meant choosing fouling-resistant electrodes and reference systems by medium contamination, checked line by line against: stable compliance with Grade 1A discharge limits and online data reporting.
Performance
After commissioning the outcome is oxidant dosing with a real basis, avoiding excess and residue, and the readings are now used for process tuning.
Food & Beverage · ORP — Application Case
Site Conditions
This is a Food & Beverage customer whose plant is at dosing, pasteurising, filling and CIP stages. The main task was measuring redox potential to control disinfection and oxidation.
The Problem
The difficulty lies in syrups, dairy and beverages that scale easily, under strict hygienic requirements; at the same time frequent cleaning demands instruments that withstand hot CIP/SIP caustic cycles. Specification therefore means choosing fouling-resistant electrodes and reference systems by medium contamination.
What We Did
We took a analyser range approach — selecting as part of a complete water-analysis system. Delivery was built around choosing fouling-resistant electrodes and reference systems by medium contamination, with point-by-point checks on: food-safety and hygienic design per 3-A / EHEDG.
Operating Outcome
In service the system performs as intended — oxidant dosing with a real basis, avoiding excess and residue, with routine maintenance falling noticeably.
Chemical & Pharmaceutical · ORP — Application Case
Application Context
reactors, metering vessels and finished-product tanks is a typical Chemical & Pharmaceutical duty. The project started from ORP, focusing on measuring redox potential to control disinfection and oxidation.
Process Constraints
corrosion plus Ex protection shortens instrument life and makes downtime costly, and highly corrosive media with solvents and crystallisation, partly in explosive atmospheres only amplify it. The ORP specification must therefore cover choosing fouling-resistant electrodes and reference systems by medium contamination.
Delivery Approach
Delivery was handled as the analyser range — selecting as part of a complete water-analysis system. Execution centred on choosing fouling-resistant electrodes and reference systems by medium contamination, together with Ex certification and GMP traceability of records.
Field Results
Operation shows the benefit clearly — oxidant dosing with a real basis, avoiding excess and residue, with confidence in this measuring point improving markedly.
Power & Energy · ORP — Application Case
Customer Profile
The typical setting in Power & Energy is boiler feedwater, turbine condensate and FGD/DeNOx systems. The measuring point is ORP; the focus is measuring redox potential to control disinfection and oxidation.
Key Difficulties
Conditions are high temperature and pressure with both steam and saline water and, on top of that, drift under high temperature and pressure, with very costly unplanned outages, which a standard configuration cannot handle for long. The design therefore starts with choosing fouling-resistant electrodes and reference systems by medium contamination.
Implementation
The scope ran through the analyser range: selecting as part of a complete water-analysis system. Technically it hinges on choosing fouling-resistant electrodes and reference systems by medium contamination, and on these requirements: compliance with power-industry codes and unit availability targets.
Customer Benefit
In practice this means oxidant dosing with a real basis, avoiding excess and residue, which cut the workload on the site maintenance team.
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