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4W5B E+H总固体流量计 Proline Teqwave MW 500

4W5B E+H总固体流量计 Proline Teqwave MW 500

总固体流量计 500

Inline meter as remote version for continous, real-time total solids measurement in wastewater sludge treatment. Saves energy, polymers, and disposal costs – from primary sludge to dewatered sludge.
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Total Solids / Total Suspended Solids

Measuring Principle Total solids measurement via microwave transmission
Product headline Total solids measurement for the water and wastewater industry, remote version with up to 4 I/Os.
Ideal for total solids measurement, e.g. for sludge treatment in water/waste water treatment plants.
Sensor features Polished tube – less maintenance
due to reduced adhesion. Fewer process measuring points – multivariable measurement (total solids, temperature, conductivity). Easy installation – proven sensor construction.
Repeatability (0.02%). Short installation length. Measuring up to 50% total solids content.
Transmitter features Full access to process and diagnostic information – numerous, freely combinable I/Os. Onboard load calculation – less effort needed in programming. Integrated verification – Heartbeat Technology.
Full access to process and diagnostic information – numerous, freely combinable I/Os. Onboard load calculation – less effort needed in programming. Integrated verification – Heartbeat Technology.
Nominal diameter range DN 50 to 300
Installation Inline installation
Material Measuring tube:
Stainless steel 1.4408 according to DIN EN 10213, CF3M according to ASME A351)
Temperature sensor:
1.4435 (316L)
Measuring range 0 to 500 g/l (0 to 31 lb/ft3), 0 to 50 %TS
Process pressure PN 16, Class 150, 10K
Connection Wafer
Ingress protection IP66/67, Type 4X enclosure
Display/Operation 4-line backlit display with touch control (operation from outside)
Configuration via local display and operating tools possible
Output / communication 4-20mA HART, Modbus RS485
Power supply AC 100 to 230 V / DC 24 V
Product safety CE Marking, UKCA Marking
Hazardous area approvals ATEX, IECEx, CSA C/US
Material certificates 3.1 material
Metrological approvals and certificates Heartbeat Technology complies with the requirements for measurement traceability according to ISO 9001:2015 – Section 7.1.5.2 a (TÜV SÜD attestation)

Proline Teqwave MW 500 – total solids meter
Online measuring device for measuring total solids content in wastewater sludge, remote version with up to 4 I/Os
Advantages
Reliable, real-time measuring performance – permanent online measurement with excellent repeatability

Reduced maintenance – polished measuring tube reduces buildup and extends cleaning intervals

Reduced programming effort – can be combined with a flowmeter for onboard load rate calculation

Fewer process measuring points – multivariable measurement (total solids, temperature, conductivity)

Easy installation – innovative sensor structure and state-of-the-art technology with web server (optional WLAN)

Full access to process and diagnostic information – numerous freely combinable I/Os available

Integrated verification – Heartbeat Technology enables documented device function without interrupting the process
Field of application
The online measuring device Teqwave MW 500 enhances sludge treatment in wastewater treatment plants through real-time total solids measurement using microwave transmission. This enables faster and more efficient process optimization and reduces laboratory measurements. Continuous data availability improves solid-liquid separation, increases operational safety and enables rapid response to process changes. Typical sludge treatment applications include clarification, digestion and dewatering.

The remote transmitter version Proline 500 enables maximum installation flexibility in challenging environments. It is equipped with a built-in web server and optional integrated WLAN, simplifying operation and providing additional process and device information.

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Municipal Wastewater Treatment

Municipal Wastewater Treatment — Wastewater Treatment Plant · Ultrasonic Flow Meter Application Case

Project Background

Municipal Wastewater Treatment customers at the Wastewater Treatment Plant stage have long faced the challenge of insufficient accuracy in effluent quality monitoring and instruments prone to contamination causing data drift, affecting compliance discharge, placing higher demands on the stability and measurement accuracy of Ultrasonic Flow Meter.

Solution

Based on the on-site conditions, the Ainstru technical team selected suitable Ultrasonic Flow Meter for the customer and delivered one-stop service covering selection, installation, commissioning and tuning.

Results

  • Measurement accuracy and response speed significantly improved, with stable and reliable data;
  • Instruments adapt to complex Municipal Wastewater Treatment conditions, greatly reducing maintenance;
  • Helping customers achieve continuous online monitoring and cost reduction, highly recognized by customers.
Food & Beverage

Food & Beverage — Food Production Line · Ultrasonic Flow Meter Application Case

Project Background

Food & Beverage customers at the Food Production Line stage have long faced the challenge of high hygienic measurement requirements, with inline instruments needing to withstand CIP/SIP cleaning while maintaining stable accuracy, placing higher demands on the stability and measurement accuracy of Ultrasonic Flow Meter.

Solution

Based on the on-site conditions, the Ainstru technical team selected suitable Ultrasonic Flow Meter for the customer and delivered one-stop service covering selection, installation, commissioning and tuning.

Results

  • Measurement accuracy and response speed significantly improved, with stable and reliable data;
  • Instruments adapt to complex Food & Beverage conditions, greatly reducing maintenance;
  • Helping customers achieve continuous online monitoring and cost reduction, highly recognized by customers.
Chemical & Pharmaceutical

Chemical & Pharmaceutical — Reactors and Storage Tanks · Ultrasonic Flow Meter Application Case

Project Background

Chemical & Pharmaceutical customers at the Reactors and Storage Tanks stage have long faced the challenge of highly corrosive media and complex conditions, requiring corrosion-resistant and explosion-proof instruments, placing higher demands on the stability and measurement accuracy of Ultrasonic Flow Meter.

Solution

Based on the on-site conditions, the Ainstru technical team selected suitable Ultrasonic Flow Meter for the customer and delivered one-stop service covering selection, installation, commissioning and tuning.

Results

  • Measurement accuracy and response speed significantly improved, with stable and reliable data;
  • Instruments adapt to complex Chemical & Pharmaceutical conditions, greatly reducing maintenance;
  • Helping customers achieve continuous online monitoring and cost reduction, highly recognized by customers.
Power & Energy

Power & Energy — Power Plant Boiler and Turbine · Ultrasonic Flow Meter Application Case

Project Background

Power & Energy customers at the Power Plant Boiler and Turbine stage have long faced the challenge of unstable measurement under high temperature and pressure, with high maintenance and downtime costs, placing higher demands on the stability and measurement accuracy of Ultrasonic Flow Meter.

Solution

Based on the on-site conditions, the Ainstru technical team selected suitable Ultrasonic Flow Meter for the customer and delivered one-stop service covering selection, installation, commissioning and tuning.

Results

  • Measurement accuracy and response speed significantly improved, with stable and reliable data;
  • Instruments adapt to complex Power & Energy conditions, greatly reducing maintenance;
  • Helping customers achieve continuous online monitoring and cost reduction, highly recognized by customers.