Technical Data
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| Measuring Principle | Ultrasonic flow |
| Product headline | Economical Ultrasonic flowmeter with integrated temperature measurement. Bidirectional measuring of demineralized water applications for Utilities, e.g. boiler condensate return lines. |
| Sensor features | Long-term stability – reliable, robust sensor. Reducing further measuring point – multivariable device. Dependable flow measurement – high turndown (200:1). Measurement accuracy up to ±0.5 % (flow) or according to EN 1434 Cl. 2, ±2.0 °C (± 3.6 °F) (temperature). Process temperatures up to 150 °C (302 °F). Entire meter housing made of stainless steel. |
| Transmitter features | Time-saving local operation without additional software and hardware – integrated web server. Extended calibration intervals – integrated device verification due to Heartbeat Technology. Easy commissioning – brief parameter explanations. 4-20 mA HART, pulse/frequency output. Local display for reading and monitoring available. Robust transmitter housing. |
| Nominal diameter range | DN 50 to 150 (2"to 6") |
| Wetted materials | Measuring tube: 1.4301 (F304) Process Connection: 1.4571; 1.4404 (F316L); 1.0038 (S235JR); 1,4306 (F304L); 1.4307 (F304L); A105 |
| Measured variables | Volume flow, calculated mass flow, flow velocity, sound velocity, temperature |
| Max. measurement error | Volume flow: - ± 0.5 % o.r. ± 0.02% o.f.s. for 0.5 to 10 m/s (1.6 to 33 ft/s) - ± 0.07 % o.f.s. for flow velocities < 0.5 m/s (1.64 ft/s) |
| Measuring range | 0.025 to 5 m/s (0.02 to 16.4 ft/s) 0 to 6360 dm3/min (0 to 1680 gal/min) |
| Max. process pressure | PN 25 / ASME Cl. 150 |
| Medium temperature range | 0 to 150° (17.8 to 302 °F) |
| Ambient temperature range | -20 to 60 °C (-4 to 140 °F) |
| Sensor housing material | Stainless steel |
| Transmitter housing material | Compact: AlSi10Mg, coated Stainless steel, 1.4301 |
| Degree of protection | Standard: IP66/67, Type 4X enclosure With opened housing: IP20, Type 1 enclosure |
| Display/Operation | 4‐line backlit display available (no local operation) Configuration via web browser and operating tools possible |
| Outputs | 4‐20 mA HART (active) Pulse/frequency/switch output (passive) |
| Inputs | None |
| Power supply | DC 19.2 to 28.8 V |
| Hazardous area approvals | None |
| Product safety | CE, C-Tick, EAC marking |
| Metrological approvals and certificates | Calibration performed on accredited calibration facilities (acc. to ISO/IEC 17025) Heartbeat Technology complies with the requirements for measurement traceability according to ISO 9001:2015 – Section 7.1.5.2 a (TÜV SÜD attestation) Calibration according to EN 1434 Class 2 |
| Pressure approvals and certificates | PED |
| Material certificates | 3.1 material |
Reliable equipment is essential for bidirectional measurement of deionized water in utilities, for example installed in boiler condensate return lines. The Prosonic Flow E 100 enables economical, high-accuracy bidirectional flow measurement in all industries. With integrated temperature measurement, the Prosonic Flow E 100 is a proven, cost-effective multivariable flowmeter. Heartbeat Technology keeps the device in constant compliance.
Benefits
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High long-term stability: reliable and robust sensor
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Fewer measuring points: multivariable measuring device
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Reliable flow measurement: large turndown ratio (200:1)
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No additional software or hardware required, saving time during on-site operation: integrated web server
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Extended calibration intervals: Heartbeat Technology provides self-verification
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Simple commissioning: brief parameter description provided
Application areas
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Measuring principle completely unaffected by pressure, density, temperature and conductivity
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Bidirectional measurement of deionized water in utilities, for example installed in boiler condensate return lines
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Device features
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Maximum flow measurement accuracy of 0.5%, maximum temperature measurement accuracy of ±2.0 °C
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Maximum permitted process temperature of 150 °C (302 °F)
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One-piece stainless steel sensor housing
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4...20 mA HART, pulse/frequency output
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On-site display unit provides readings and monitoring functions
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Robust transmitter housing
Spare Parts & Accessories 18
18 spare parts · click to collapse
| Order code | Description | |
|---|---|---|
| XPD0041- | Electronic Prosonic Flow E 100Main electronic module | Enquire |
| XPD0023- | Display moduleUsage: Promag 100, Promass 100, Prosonic Flow E 100. | Enquire |
| 71185788 | T-DAT module | Details |
| 71185789 | Aluminum meter coverUsage: Promass 100, Promag 100, Prosonic Flow E 100/E Heat, CNGmass, LPGmass, LNGmass. Consists of: Cover Aluminium, coated. O-Ring 113,90 x 3,53 NBR for cover. | Details |
| 71185790 | Stainless Steel CoverUsage: Promass 100, Promag 100, Prosonic Flow 100. Consists of: Cover stainless 1.4301. Gasket EPDM for cover. | Details |
| 71266334 | Aluminum Cover Assembly, Glass Window, IntegratedUsage: Promass 100, Promag 100, Prosonic Flow E 100/E Heat. Consists of: Cover with sight glass Aluminium, coated. O-Ring 113,90 x 3,53 NBR for cover. | Details |
| 71266335 | Aluminum Cover Assembly, Glass Window, IntegratedUsage: Promass 100, Promag 100, Prosonic Flow 100. Consists of: Cover with sight glass stainless 1.4301. Gasket EPDM for cover. | Details |
| 71185795 | aluminum housing seal ringUsage: Promass 100, Prosonic Flow E 100/E Heat, CNGmass, LPGmass, LNGmass. Consists of: O-Ring 113,90 x 3,53 NBR for cover. Gasket HNBR for housing/sensor. | Details |
| 71185797 | Stainless steel housing seal ringUsage: Promass 100, Prosonic Flow 100. Consists of: Gasket EPDM for cover. Gasket HNBR for housing/sensor. | Details |
| 50098036 | Explosion-proof cable glandKit 10 cable glands M20x1.5 Ex | Details |
| 71069285 | cable gland assembly | Details |
| 50098041 | adapterKit 10 extension M20x1.5/G 1/2" | Details |
| 71185802 | cable gland assemblyConsists of: 2 x Extension M20x1,5/G1/2" 1.4404. 2 x O-Ring. 2 x Sealing plug G1/2". | Details |
| 50098042 | adapterKit 10 extension M20x1.5/NPT 1/2" | Details |
| 71185800 | cable gland assemblyConsists of: 2 x Extension M20x1,5/NPT1/2" 1.4404. 2 x O-Ring. 2 x Sealing plug NPT1/2". | Details |
| 71276494 | Clamp fastening, screwsUsage: Promass 100, Promag 100, Prosonic Flow E 100/E Heat, CNGmass, LPGmass, LNGmass, Promag/Promass 500, Promag 10, Promag/Promass/Prosonic Flow/t-mass/ Teqwave MW 500 digital, Promag 400/800(C), (C) = generation index C, sensor connection housing. Consists of: cover clamp, screw M4x16. | Details |
| XPRFID- | Spare RFID TAGConsists of: RFID TAG, fixing wire, crimp sleeve. | Enquire |
| XPSPEC- | tagged spare partsAttention: Only 1 piece per position orderable in offer/order because of item category group ZTA1. Consists of: TAG, fixing wire, crimp sleeve. | Enquire |
Configurator / Comparison
Case Studies
Municipal Wastewater Treatment · Ultrasonic flowmeter — Application Case
Project Overview
The site is the inlet, biological and outlet stages of a municipal plant. The customer wanted Ultrasonic flowmeter properly configured on the existing plant, with the aim of transit-time ultrasonic measurement of liquid or gas flow.
Technical Challenges
What actually causes trouble is high solids and corrosive fractions, with large diurnal flow swings, and effluent parameters drift and probes foul with sludge and biofilm. All of this means the Ultrasonic flowmeter configuration has to involve checking straight runs, pipe internal condition and entrained gas.
Configuration
Supply and installation were organised through the flow range: flow solution matched to line size, medium and range. On site this meant checking straight runs, pipe internal condition and entrained gas, checked line by line against: stable compliance with Grade 1A discharge limits and online data reporting.
Performance
After commissioning the outcome is clamp-on versions avoid pipe work, minimising shutdown in revamps, and the readings are now used for process tuning.
Food & Beverage · Ultrasonic flowmeter — Application Case
Site Conditions
This is a Food & Beverage customer whose plant is at dosing, pasteurising, filling and CIP stages. The main task was transit-time ultrasonic measurement of liquid or gas flow.
The Problem
The difficulty lies in syrups, dairy and beverages that scale easily, under strict hygienic requirements; at the same time frequent cleaning demands instruments that withstand hot CIP/SIP caustic cycles. Specification therefore means checking straight runs, pipe internal condition and entrained gas.
What We Did
We took a flow range approach — flow solution matched to line size, medium and range. Delivery was built around checking straight runs, pipe internal condition and entrained gas, with point-by-point checks on: food-safety and hygienic design per 3-A / EHEDG.
Operating Outcome
In service the system performs as intended — clamp-on versions avoid pipe work, minimising shutdown in revamps, with routine maintenance falling noticeably.
Chemical & Pharmaceutical · Ultrasonic flowmeter — Application Case
Application Context
reactors, metering vessels and finished-product tanks is a typical Chemical & Pharmaceutical duty. The project started from Ultrasonic flowmeter, focusing on transit-time ultrasonic measurement of liquid or gas flow.
Process Constraints
corrosion plus Ex protection shortens instrument life and makes downtime costly, and highly corrosive media with solvents and crystallisation, partly in explosive atmospheres only amplify it. The Ultrasonic flowmeter specification must therefore cover checking straight runs, pipe internal condition and entrained gas.
Delivery Approach
Delivery was handled as the flow range — flow solution matched to line size, medium and range. Execution centred on checking straight runs, pipe internal condition and entrained gas, together with Ex certification and GMP traceability of records.
Field Results
Operation shows the benefit clearly — clamp-on versions avoid pipe work, minimising shutdown in revamps, with confidence in this measuring point improving markedly.
Power & Energy · Ultrasonic flowmeter — Application Case
Customer Profile
The typical setting in Power & Energy is boiler feedwater, turbine condensate and FGD/DeNOx systems. The measuring point is Ultrasonic flowmeter; the focus is transit-time ultrasonic measurement of liquid or gas flow.
Key Difficulties
Conditions are high temperature and pressure with both steam and saline water and, on top of that, drift under high temperature and pressure, with very costly unplanned outages, which a standard configuration cannot handle for long. The design therefore starts with checking straight runs, pipe internal condition and entrained gas.
Implementation
The scope ran through the flow range: flow solution matched to line size, medium and range. Technically it hinges on checking straight runs, pipe internal condition and entrained gas, and on these requirements: compliance with power-industry codes and unit availability targets.
Customer Benefit
In practice this means clamp-on versions avoid pipe work, minimising shutdown in revamps, which cut the workload on the site maintenance team.
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