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9E1B Ultrasonic flowmeter

9E1B Ultrasonic flowmeter
Ultrasonic flowmeter
Measuring of demineralized water in utilities, for example in boiler condensate return lines, requires reliable devices. Prosonic Flow E 100 provides economical and accurate bidirectional flow measurement across all industries. With its integrated temperature measurement, Prosonic Flow E 100 proves to be a multivariable flowmeter for considerable additional value in your plant. Heartbeat Technology ensures measurement reliability and enables extension of recalibration cycles.
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Measuring Principle Ultrasonic flow
Product headline Economical Ultrasonic flowmeter with integrated temperature measurement.
Bidirectional measuring of demineralized water applications for Utilities, e.g. boiler condensate return lines.
Sensor features Long-term stability – reliable, robust sensor. Reducing further measuring point – multivariable device. Dependable flow measurement – high turndown (200:1).
Measurement accuracy up to ±0.5 % (flow) or according to EN 1434 Cl. 2, ±2.0 °C (± 3.6 °F) (temperature). Process temperatures up to 150 °C (302 °F). Entire meter housing made of stainless steel.
Transmitter features Time-saving local operation without additional software and hardware – integrated web server. Extended calibration intervals – integrated device verification due to Heartbeat Technology. Easy commissioning – brief parameter explanations.
4-20 mA HART, pulse/frequency output. Local display for reading and monitoring available. Robust transmitter housing.
Nominal diameter range DN 50 to 150 (2"to 6")
Wetted materials Measuring tube: 1.4301 (F304)
Process Connection: 1.4571; 1.4404 (F316L); 1.0038 (S235JR); 1,4306 (F304L); 1.4307 (F304L); A105
Measured variables Volume flow, calculated mass flow, flow velocity, sound velocity, temperature
Max. measurement error Volume flow:
- ± 0.5 % o.r. ± 0.02% o.f.s. for 0.5 to 10 m/s (1.6 to 33 ft/s)
- ± 0.07 % o.f.s. for flow velocities < 0.5 m/s (1.64 ft/s)
Measuring range 0.025 to 5 m/s (0.02 to 16.4 ft/s)
0 to 6360 dm3/min (0 to 1680 gal/min)
Max. process pressure PN 25 / ASME Cl. 150
Medium temperature range 0 to 150° (17.8 to 302 °F)
Ambient temperature range -20 to 60 °C (-4 to 140 °F)
Sensor housing material Stainless steel
Transmitter housing material Compact:
AlSi10Mg, coated
Stainless steel, 1.4301
Degree of protection Standard: IP66/67, Type 4X enclosure
With opened housing: IP20, Type 1 enclosure
Display/Operation 4‐line backlit display available (no local operation)
Configuration via web browser and operating tools possible
Outputs 4‐20 mA HART (active)
Pulse/frequency/switch output (passive)
Inputs None
Power supply DC 19.2 to 28.8 V
Hazardous area approvals None
Product safety CE, C-Tick, EAC marking
Metrological approvals and certificates Calibration performed on accredited calibration facilities (acc. to ISO/IEC 17025)
Heartbeat Technology complies with the requirements for measurement traceability according to ISO 9001:2015 – Section 7.1.5.2 a (TÜV SÜD attestation)
Calibration according to EN 1434 Class 2
Pressure approvals and certificates PED
Material certificates 3.1 material

Reliable equipment is essential for bidirectional measurement of deionized water in utilities, for example installed in boiler condensate return lines. The Prosonic Flow E 100 enables economical, high-accuracy bidirectional flow measurement in all industries. With integrated temperature measurement, the Prosonic Flow E 100 is a proven, cost-effective multivariable flowmeter. Heartbeat Technology keeps the device in constant compliance.

Benefits

  • High long-term stability: reliable and robust sensor

  • Fewer measuring points: multivariable measuring device

  • Reliable flow measurement: large turndown ratio (200:1)

  • No additional software or hardware required, saving time during on-site operation: integrated web server

  • Extended calibration intervals: Heartbeat Technology provides self-verification

  • Simple commissioning: brief parameter description provided

Application areas

  • Measuring principle completely unaffected by pressure, density, temperature and conductivity

  • Bidirectional measurement of deionized water in utilities, for example installed in boiler condensate return lines

  • Device features

  • Maximum flow measurement accuracy of 0.5%, maximum temperature measurement accuracy of ±2.0 °C

  • Maximum permitted process temperature of 150 °C (302 °F)

  • One-piece stainless steel sensor housing

  • 4...20 mA HART, pulse/frequency output

  • On-site display unit provides readings and monitoring functions

  • Robust transmitter housing

Spare Parts & Accessories 18

18 spare parts · click to collapse
Order codeDescription
XPD0041-Electronic Prosonic Flow E 100Main electronic moduleEnquire
XPD0023-Display moduleUsage: Promag 100, Promass 100, Prosonic Flow E 100.Enquire
71185788T-DAT moduleDetails
71185789Aluminum meter coverUsage: Promass 100, Promag 100, Prosonic Flow E 100/E Heat, CNGmass, LPGmass, LNGmass. Consists of: Cover Aluminium, coated. O-Ring 113,90 x 3,53 NBR for cover.Details
71185790Stainless Steel CoverUsage: Promass 100, Promag 100, Prosonic Flow 100. Consists of: Cover stainless 1.4301. Gasket EPDM for cover.Details
71266334Aluminum Cover Assembly, Glass Window, IntegratedUsage: Promass 100, Promag 100, Prosonic Flow E 100/E Heat. Consists of: Cover with sight glass Aluminium, coated. O-Ring 113,90 x 3,53 NBR for cover.Details
71266335Aluminum Cover Assembly, Glass Window, IntegratedUsage: Promass 100, Promag 100, Prosonic Flow 100. Consists of: Cover with sight glass stainless 1.4301. Gasket EPDM for cover.Details
71185795aluminum housing seal ringUsage: Promass 100, Prosonic Flow E 100/E Heat, CNGmass, LPGmass, LNGmass. Consists of: O-Ring 113,90 x 3,53 NBR for cover. Gasket HNBR for housing/sensor.Details
71185797Stainless steel housing seal ringUsage: Promass 100, Prosonic Flow 100. Consists of: Gasket EPDM for cover. Gasket HNBR for housing/sensor.Details
50098036Explosion-proof cable glandKit 10 cable glands M20x1.5 ExDetails
71069285cable gland assemblyDetails
50098041adapterKit 10 extension M20x1.5/G 1/2"Details
71185802cable gland assemblyConsists of: 2 x Extension M20x1,5/G1/2" 1.4404. 2 x O-Ring. 2 x Sealing plug G1/2".Details
50098042adapterKit 10 extension M20x1.5/NPT 1/2"Details
71185800cable gland assemblyConsists of: 2 x Extension M20x1,5/NPT1/2" 1.4404. 2 x O-Ring. 2 x Sealing plug NPT1/2".Details
71276494Clamp fastening, screwsUsage: Promass 100, Promag 100, Prosonic Flow E 100/E Heat, CNGmass, LPGmass, LNGmass, Promag/Promass 500, Promag 10, Promag/Promass/Prosonic Flow/t-mass/ Teqwave MW 500 digital, Promag 400/800(C), (C) = generation index C, sensor connection housing. Consists of: cover clamp, screw M4x16.Details
XPRFID-Spare RFID TAGConsists of: RFID TAG, fixing wire, crimp sleeve.Enquire
XPSPEC-tagged spare partsAttention: Only 1 piece per position orderable in offer/order because of item category group ZTA1. Consists of: TAG, fixing wire, crimp sleeve.Enquire

Configurator / Comparison

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Municipal Wastewater Treatment

Municipal Wastewater Treatment · Ultrasonic flowmeter — Application Case

Project Overview

The site is the inlet, biological and outlet stages of a municipal plant. The customer wanted Ultrasonic flowmeter properly configured on the existing plant, with the aim of transit-time ultrasonic measurement of liquid or gas flow.

Technical Challenges

What actually causes trouble is high solids and corrosive fractions, with large diurnal flow swings, and effluent parameters drift and probes foul with sludge and biofilm. All of this means the Ultrasonic flowmeter configuration has to involve checking straight runs, pipe internal condition and entrained gas.

Configuration

Supply and installation were organised through the flow range: flow solution matched to line size, medium and range. On site this meant checking straight runs, pipe internal condition and entrained gas, checked line by line against: stable compliance with Grade 1A discharge limits and online data reporting.

Performance

After commissioning the outcome is clamp-on versions avoid pipe work, minimising shutdown in revamps, and the readings are now used for process tuning.

Food & Beverage

Food & Beverage · Ultrasonic flowmeter — Application Case

Site Conditions

This is a Food & Beverage customer whose plant is at dosing, pasteurising, filling and CIP stages. The main task was transit-time ultrasonic measurement of liquid or gas flow.

The Problem

The difficulty lies in syrups, dairy and beverages that scale easily, under strict hygienic requirements; at the same time frequent cleaning demands instruments that withstand hot CIP/SIP caustic cycles. Specification therefore means checking straight runs, pipe internal condition and entrained gas.

What We Did

We took a flow range approach — flow solution matched to line size, medium and range. Delivery was built around checking straight runs, pipe internal condition and entrained gas, with point-by-point checks on: food-safety and hygienic design per 3-A / EHEDG.

Operating Outcome

In service the system performs as intended — clamp-on versions avoid pipe work, minimising shutdown in revamps, with routine maintenance falling noticeably.

Chemical & Pharmaceutical

Chemical & Pharmaceutical · Ultrasonic flowmeter — Application Case

Application Context

reactors, metering vessels and finished-product tanks is a typical Chemical & Pharmaceutical duty. The project started from Ultrasonic flowmeter, focusing on transit-time ultrasonic measurement of liquid or gas flow.

Process Constraints

corrosion plus Ex protection shortens instrument life and makes downtime costly, and highly corrosive media with solvents and crystallisation, partly in explosive atmospheres only amplify it. The Ultrasonic flowmeter specification must therefore cover checking straight runs, pipe internal condition and entrained gas.

Delivery Approach

Delivery was handled as the flow range — flow solution matched to line size, medium and range. Execution centred on checking straight runs, pipe internal condition and entrained gas, together with Ex certification and GMP traceability of records.

Field Results

Operation shows the benefit clearly — clamp-on versions avoid pipe work, minimising shutdown in revamps, with confidence in this measuring point improving markedly.

Power & Energy

Power & Energy · Ultrasonic flowmeter — Application Case

Customer Profile

The typical setting in Power & Energy is boiler feedwater, turbine condensate and FGD/DeNOx systems. The measuring point is Ultrasonic flowmeter; the focus is transit-time ultrasonic measurement of liquid or gas flow.

Key Difficulties

Conditions are high temperature and pressure with both steam and saline water and, on top of that, drift under high temperature and pressure, with very costly unplanned outages, which a standard configuration cannot handle for long. The design therefore starts with checking straight runs, pipe internal condition and entrained gas.

Implementation

The scope ran through the flow range: flow solution matched to line size, medium and range. Technically it hinges on checking straight runs, pipe internal condition and entrained gas, and on these requirements: compliance with power-industry codes and unit availability targets.

Customer Benefit

In practice this means clamp-on versions avoid pipe work, minimising shutdown in revamps, which cut the workload on the site maintenance team.