Technical Data
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| Measuring Principle | Ultrasonic flow |
| Product headline | Insertion meter with Heartbeat Technology and web server for the water and wastewater industry. Bidirectional flow measurement of water and wastewater. |
| Sensor features | Low capital investment – cost-effectiveness increases with pipe diameter (up to DN 2000/80"). Long-term stable signal – maintenance-free permanent mounting from outside with coupling pads. Process transparency – diagnostic capability. Supports two parallel measurement paths. For large diameters: DN 200 to 4000 (8 to 160"). Medium temperatur: –40 to +80 °C (–40 to +176 °F). |
| Transmitter features | Safe operation – no need to open the device due to display with touch control, background lighting. Full remote access – web server. Integrated diagnostics, verification and monitoring – Heartbeat Technology. Transmitter housing made of durable polycarbonate or aluminium. Remote version for wall mounting. Integrated data logger: measured values monitoring. |
| Nominal diameter range | DN200 to 4000 (8 to 160") |
| Wetted materials | Insertion system: Sensor holder 1.4301 (304), 1.4404 (316L) Sensor housing 1.4301 (304), 1.4404 (316L) |
| Measured variables | Volume flow, Flow velocity, Sound velocity |
| Max. measurement error | Volume flow: ±2% o.r. above DN200 |
| Measuring range | 0 to 15 m/s (0 to 50 ft/s) |
| Max. process pressure | N/A |
| Medium temperature range | –40 to +80 °C (–40 to +176 °F) |
| Ambient temperature range | -20 to 60°C (-4 to 140°F) |
| Sensor housing material | N/A |
| Transmitter housing material | Wall-mounted housing: Polycarbonat; AlSi10Mg, coated |
| Degree of protection | Transmitter: IP66/67, Type 4X enclosure Sensor: IP66/67, Type 4X enclosure, IP68, Type 6P enclosure (optional) |
| Display/Operation | 4‐line backlit display with touch control (operation from outside) Configuration via local display, web browser and operating tools possible |
| Outputs | 3 ouputs: 4‐20 mA/4‐20 mA HART (active) Pulse/frequency/switch output (passive) Pulse/frequency/switch output (passive) |
| Inputs | Status input |
| Digital communication | HART |
| Power supply | AC 100 to 240 V / AC/DC 24 V |
| Approvals | cCSAus |
| Product safety | CE, C-tick marking, EAC-marking |
| Metrological approvals and certificates | Flowmeter verification Verification performed on accredited calibration facilities (acc. to ISO/IEC 17025) Heartbeat Technology complies with the requirements for measurement traceability according to ISO 9001:2015 – Section 7.1.5.2 a |
Application
Prosonic Flow I 400 combines the advantages of the insertion sensor and the Proline 400 transmitter, such as Heartbeat Technology, for safe process monitoring; it supports an Ethernet server and is very convenient to install and operate. Prosonic Flow I 400 is welded directly onto the pipe wall and is particularly suitable for large-diameter pipe applications in water distribution networks, as well as projects with fixed instrument installation requirements.
Measurement is not affected by medium density or conductivity
Bidirectional flow measurement of water and wastewater
Instrument features:
Supports dual-path measurement
Large nominal diameter range: DN 200...4000 (8...160")
Medium temperature range: –40...+80 °C (–40...+176 °F)
Transmitter housing: polycarbonate or aluminum, durable
Remote version allows wall mounting
Integrated data logger: monitors measured values
Advantages
High cost-effectiveness: the larger the pipe diameter, the lower the operating cost (maximum diameter up to DN 4000/160")
Long-term signal stability: maintenance-free, sensor in direct contact with the medium
Transparent process: equipped with diagnostic functions
Safe operation: backlit display with touch control, no need to open the instrument
Trouble-free remote access: web server supported
Heartbeat Technology: comprehensive self-diagnostics, self-monitoring and self-verification
Spare Parts & Accessories 23
23 spare parts · click to collapse
| Order code | Description | |
|---|---|---|
| XPD0092- | Electronic module Prosonic Flow 400Complete main electronic module or power supply, I/O module with amplifier as individual boards. Complete main electronic module contains: Power supply, I/O module, amplifier, board carrier, terminals, ribbon cable, installation marterial. Individual boards contains: Installation marterial, Power supply incl. terminals/ I/O module incl. terminal connection and amplifier incl. ribbon cable. | Enquire |
| XPD0092- | Electronic module Prosonic Flow 400Complete main electronic module or power supply, I/O module with amplifier as individual boards. Complete main electronic module contains: Power supply, I/O module, amplifier, board carrier, terminals, ribbon cable, installation marterial. Individual boards contains: Installation marterial, Power supply incl. terminals/ I/O module incl. terminal connection and amplifier incl. ribbon cable. | Enquire |
| XPD0017- | Display module 4-wire, 400 Index CUsage: Promag 400 Index C, Prosonic Flow 400 Index B. | Enquire |
| 71228789 | terminal blockUsage: Prosonic Flow 400, Promag 400(C), (C) = generation index C. Consists of: Connection terminal 3-Pol stamp 1,2, Connection terminal 2-Pol stamp A,B, Connection terminal 4-Pol stamp 20-23, Connection terminal 4-Pol stamp 24-26. | Details |
| 71540053 | Terminal board +S DAT, Prosonic 400, A1Electronic storage module unprogrammed. Usage: Prosonic Flow 400, device model 1 (A1), transmitter housing. Consists of: connection board incl. S-DAT. | Details |
| 71634893 | Connection board + S-DAT, Prosonic 400, A2Electronic storage module unprogrammed. Usage: Prosonic Flow 400, device model 2 (A2), transmitter housing. Consists of: connection board incl. S-DAT. | Details |
| 71185788 | T-DAT module | Details |
| 71408508 | housing coverUsage: Promag/Prosonic Flow 400, Promag/Promass/Prosonic Flow/t-mass/ Teqwave MW 500 digital, Promag 800(C), (C) = generation index C, transmitter housing polycarbonate. Consists of: cover polycarbonate complete, O-Ring 196,44x3,53 VMQ, default and -50oC/-58oF, wire with screw lock 1,5x150. | Details |
| 71384170 | Promag400/500 coverUsage: Prosonic Flow 400, Promag 400(C), (C) = generation index C, Promag/Promass/Prosonic Flow/t-mass/ Teqwave MW 500 digital, transmitter housing Alu. Consists of: cover Alu complete included O-Ring 196,40x3,53 VMQ, default and -50oC/-58oF, wire with screw lock 1,5x150. | Details |
| 71278077 | Polycarbonate cover gasketUsage: Prosonic Flow 400, Promag/Promass/Prosonic Flow/t-mass/ Teqwave MW 500 digital, Promag 400/800(C), (C) = generation index C, transmitter housing polycarbonate. Consists of: 10x O-Ring 196,44x3,53 VMQ. | Details |
| 71278078 | cover seal ringUsage: Prosonic Flow 400, Promag 400(C), (C) = generation index C, Promag/Promass/Prosonic Flow/t-mass/ Teqwave MW 500 digital, transmitter housing Alu. Consists of: 10x O-Ring 196,40x3,53 VMQ, default and -50oC/-58oF. | Details |
| 71228792 | Display protection coverUsage: Prosonic Flow 400, Promag 400(C), (C) = generation index C, Promag/Promass/Prosonic Flow/t-mass/ Teqwave MW 500 digital, transmitter housing Alu. Consists of: display protection 1.4301, installation material. | Details |
| 71343504 | Protective housing assemblyUsage: Promag/Promass/Prosonic Flow/t-mass/ Teqwave MW 400/800/500 digital, transmitter housing. Consists of: weather protection cover 4404. | Details |
| 71346427 | Pipe Mounting KitFor Transmitter: Promag 800/500 digital Promass 500 digital t-mass 500 digital Prosonic Flow 500 digital Teqwave MW 500 digital Prosonic Flow 400/800 | Details |
| 71351317 | Wireless receiver extended rangeConsists of: Connection cable in the transmitter, Ex cable entry for antenna, 1.5m cable, antenna, angle with union nut. | Details |
| 9X4BXX- | Ultrasonic Flowmeter Transmitter 400, 9X4BXXWith an integrated web server. Important: The existing connection print incl. S-DAT of existing Transmitter has to be reused in the new transmitter only. | Enquire |
| DK9018- | Flowmeter sensor, Prosonic Flow 400/800Usage: Prosonic Flow I 400, 9I4B Prosonic Flow W 400, 9W4B Prosonic Flow W 800, 9W8B | Enquire |
| DK9014- | Ultrasonic Sensor Mounting Base KitUsage: Prosonic Flow P 500, 9P5B Prosonic Flow W 400, 9W4B Prosonic Flow I 400, 9I4B Prosonic Flow W 800, 9W8B | Enquire |
| DK9016- | Ultrasonic mounting kit DK9016, Prosonic Flow I 400Usage: Prosonic Flow I 400, 9I4B | Enquire |
| DK9017- | Sensor cable assembly DK9017, Prosonic Flow 400/800Connection cable between sensor and transmitter for remote devices of Prosonic Flow Proline 400/800. | Enquire |
Configurator / Comparison
Measuring principle video
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6 documents · click to expand
Case Studies
Municipal Wastewater Treatment · Ultrasonic flowmeter — Application Case
Project Overview
The site is the inlet, biological and outlet stages of a municipal plant. The customer wanted Ultrasonic flowmeter properly configured on the existing plant, with the aim of transit-time ultrasonic measurement of liquid or gas flow.
Technical Challenges
What actually causes trouble is high solids and corrosive fractions, with large diurnal flow swings, and effluent parameters drift and probes foul with sludge and biofilm. All of this means the Ultrasonic flowmeter configuration has to involve checking straight runs, pipe internal condition and entrained gas.
Configuration
Supply and installation were organised through the flow range: flow solution matched to line size, medium and range. On site this meant checking straight runs, pipe internal condition and entrained gas, checked line by line against: stable compliance with Grade 1A discharge limits and online data reporting.
Performance
After commissioning the outcome is clamp-on versions avoid pipe work, minimising shutdown in revamps, and the readings are now used for process tuning.
Food & Beverage · Ultrasonic flowmeter — Application Case
Site Conditions
This is a Food & Beverage customer whose plant is at dosing, pasteurising, filling and CIP stages. The main task was transit-time ultrasonic measurement of liquid or gas flow.
The Problem
The difficulty lies in syrups, dairy and beverages that scale easily, under strict hygienic requirements; at the same time frequent cleaning demands instruments that withstand hot CIP/SIP caustic cycles. Specification therefore means checking straight runs, pipe internal condition and entrained gas.
What We Did
We took a flow range approach — flow solution matched to line size, medium and range. Delivery was built around checking straight runs, pipe internal condition and entrained gas, with point-by-point checks on: food-safety and hygienic design per 3-A / EHEDG.
Operating Outcome
In service the system performs as intended — clamp-on versions avoid pipe work, minimising shutdown in revamps, with routine maintenance falling noticeably.
Chemical & Pharmaceutical · Ultrasonic flowmeter — Application Case
Application Context
reactors, metering vessels and finished-product tanks is a typical Chemical & Pharmaceutical duty. The project started from Ultrasonic flowmeter, focusing on transit-time ultrasonic measurement of liquid or gas flow.
Process Constraints
corrosion plus Ex protection shortens instrument life and makes downtime costly, and highly corrosive media with solvents and crystallisation, partly in explosive atmospheres only amplify it. The Ultrasonic flowmeter specification must therefore cover checking straight runs, pipe internal condition and entrained gas.
Delivery Approach
Delivery was handled as the flow range — flow solution matched to line size, medium and range. Execution centred on checking straight runs, pipe internal condition and entrained gas, together with Ex certification and GMP traceability of records.
Field Results
Operation shows the benefit clearly — clamp-on versions avoid pipe work, minimising shutdown in revamps, with confidence in this measuring point improving markedly.
Power & Energy · Ultrasonic flowmeter — Application Case
Customer Profile
The typical setting in Power & Energy is boiler feedwater, turbine condensate and FGD/DeNOx systems. The measuring point is Ultrasonic flowmeter; the focus is transit-time ultrasonic measurement of liquid or gas flow.
Key Difficulties
Conditions are high temperature and pressure with both steam and saline water and, on top of that, drift under high temperature and pressure, with very costly unplanned outages, which a standard configuration cannot handle for long. The design therefore starts with checking straight runs, pipe internal condition and entrained gas.
Implementation
The scope ran through the flow range: flow solution matched to line size, medium and range. Technically it hinges on checking straight runs, pipe internal condition and entrained gas, and on these requirements: compliance with power-industry codes and unit availability targets.
Customer Benefit
In practice this means clamp-on versions avoid pipe work, minimising shutdown in revamps, which cut the workload on the site maintenance team.
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