超声波流量计
Technical Data
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| Measuring Principle | Ultrasonic flow |
| Product headline | Clamp-on meter with Heartbeat Technology and web server for the water and wastewater industry. Short inlet run thanks to FlowDC. Bidirectional measurement for water and wastewater as well as process water and hydropower plants. |
| Sensor features | Low capital investment – cost-effectiveness increases with pipe diameter (up to DN 2000/80"). Long-term stable signal – maintenance-free permanent mounting from outside with coupling pads. Reliable measurement on various pipe materials – sensor for GRP and plastic pipes available. Mounting without process interruption. Wide nominal diameter range: DN 15 to 4000 (½ to 160"). Medium temperature up to +130 °C (+266 °F). |
| Transmitter features | Safe operation – no need to open the device due to display with touch control, background lighting. Full remote access – web server. Integrated diagnostics, verification and monitoring – Heartbeat Technology. Transmitter housing made of durable polycarbonate or aluminium. Remote version for wall mounting. Integrated data logger: measured values monitoring. |
| Nominal diameter range | DN15 to 4000 (1/2 to 160") |
| Sensor materials | Clamp on system: Sensor holder 1.4301 (304), 1.4404 (316L) Sensor housing 1.4301 (304), 1.4404 (316L) Strapping bands 1.4301 (304), 1.4404 (316L) |
| Measured variables | Volume flow, Flow velocity, Sound velocity |
| Max. measurement error | Volume flow: ±3% o.r. for DN15 ±2% o.r. for DN25 to 200 ±2% o.r. above DN200 |
| Measuring range | 0 to 15 m/s (0 to 50 ft/s) |
| Max. process pressure | N/A |
| Medium temperature range | –40 to +130 °C (–40 to +266 °F) |
| Ambient temperature range | Sensor DN 15 to 65: -40 to 130°C Sensor DN 50 to 4000: -40 to 130°C |
| Sensor housing material | N/A |
| Transmitter housing material | Wall-mounted housing Polycarbonat; AlSi10Mg, coated |
| Degree of protection | Transmitter: IP66/67, Type 4X enclosure Sensor: IP66/67, Type 4X enclosure, IP68, Type 6P enclosure (optional) |
| Display/Operation | 4‐line backlit display with touch control (operation from outside) Configuration via local display, web browser and operating tools possible |
| Outputs | 3 ouputs: 4‐20 mA/4‐20 mA HART (active) Pulse/frequency/switch output (passive) Pulse/frequency/switch output (passive) Modbus RS485 |
| Inputs | Status input |
| Digital communication | HART |
| Power supply | AC 100 to 240 V / AC/DC 24 V |
| Approvals | cCSAus |
| Product safety | CE, C-tick marking, EAC-marking |
| Metrological approvals and certificates | Flowmeter verification for all frequencies except 0.3 MHz, reference line size: 5 MHz DN 50, all other frequencies DN 100 Verification performed on accredited calibration facilities (acc. to ISO/IEC 17025) Heartbeat Technology complies with the requirements for measurement traceability according to ISO 9001:2015 – Section 7.1.5.2 a |
The Prosonic Flow W 400 is used for measuring conductive and non-conductive liquids and is the optimal choice for safe, economical, low-maintenance operation. With clamp-on installation and a built-in Ethernet server, installation and operation are very simple. Based on the FlowDC optimization algorithm, it ensures stable design accuracy of the flowmeter, unaffected by the flow conditions inside the pipe. It uses Heartbeat Technology, supporting self-diagnosis, self-verification and self-monitoring functions, and continuously provides fully transparent process information.
Advantages
Based on the FlowDC optimization algorithm, reduces the required upstream straight pipe length of the flowmeter
High cost-effectiveness: the larger the pipe diameter, the lower the cost of use (max. diameter up to DN 4000/160")
High long-term signal stability: installed outside the pipe, maintenance-free
Reliable measurement unaffected by the pipe material: GRP pipes and plastic pipes
Safe operation: equipped with a backlit display with touch key operation, no need to open the device during operation
Trouble-free remote access: supports web server
Uses Heartbeat Technology: comprehensive self-diagnosis, self-monitoring and self-verification
Field of application
Non-contact measuring principle, unaffected by pressure, density and conductivity
Bidirectional flow measurement of water, wastewater, process water and media in hydropower plants
Device features:
Direct external installation without interrupting the production process
Wide nominal diameter range: DN 15...4000 (½...160")
Maximum medium temperature: +130 °C (+266 °F)
Transmitter housing material: polycarbonate or aluminum, durable
Remote version allows wall mounting
Built-in data logger: implements measured value monitoring
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Source:Endress+Hauserpublic information from the website
Case Studies
Municipal Wastewater Treatment — Wastewater Treatment Plant · Ultrasonic Flow Meter Application Case
Project Background
Municipal Wastewater Treatment customers at the Wastewater Treatment Plant stage have long faced the challenge of insufficient accuracy in effluent quality monitoring and instruments prone to contamination causing data drift, affecting compliance discharge, placing higher demands on the stability and measurement accuracy of Ultrasonic Flow Meter.
Solution
Based on the on-site conditions, the Ainstru technical team selected suitable Ultrasonic Flow Meter for the customer and delivered one-stop service covering selection, installation, commissioning and tuning.
Results
- Measurement accuracy and response speed significantly improved, with stable and reliable data;
- Instruments adapt to complex Municipal Wastewater Treatment conditions, greatly reducing maintenance;
- Helping customers achieve continuous online monitoring and cost reduction, highly recognized by customers.
Food & Beverage — Food Production Line · Ultrasonic Flow Meter Application Case
Project Background
Food & Beverage customers at the Food Production Line stage have long faced the challenge of high hygienic measurement requirements, with inline instruments needing to withstand CIP/SIP cleaning while maintaining stable accuracy, placing higher demands on the stability and measurement accuracy of Ultrasonic Flow Meter.
Solution
Based on the on-site conditions, the Ainstru technical team selected suitable Ultrasonic Flow Meter for the customer and delivered one-stop service covering selection, installation, commissioning and tuning.
Results
- Measurement accuracy and response speed significantly improved, with stable and reliable data;
- Instruments adapt to complex Food & Beverage conditions, greatly reducing maintenance;
- Helping customers achieve continuous online monitoring and cost reduction, highly recognized by customers.
Chemical & Pharmaceutical — Reactors and Storage Tanks · Ultrasonic Flow Meter Application Case
Project Background
Chemical & Pharmaceutical customers at the Reactors and Storage Tanks stage have long faced the challenge of highly corrosive media and complex conditions, requiring corrosion-resistant and explosion-proof instruments, placing higher demands on the stability and measurement accuracy of Ultrasonic Flow Meter.
Solution
Based on the on-site conditions, the Ainstru technical team selected suitable Ultrasonic Flow Meter for the customer and delivered one-stop service covering selection, installation, commissioning and tuning.
Results
- Measurement accuracy and response speed significantly improved, with stable and reliable data;
- Instruments adapt to complex Chemical & Pharmaceutical conditions, greatly reducing maintenance;
- Helping customers achieve continuous online monitoring and cost reduction, highly recognized by customers.
Power & Energy — Power Plant Boiler and Turbine · Ultrasonic Flow Meter Application Case
Project Background
Power & Energy customers at the Power Plant Boiler and Turbine stage have long faced the challenge of unstable measurement under high temperature and pressure, with high maintenance and downtime costs, placing higher demands on the stability and measurement accuracy of Ultrasonic Flow Meter.
Solution
Based on the on-site conditions, the Ainstru technical team selected suitable Ultrasonic Flow Meter for the customer and delivered one-stop service covering selection, installation, commissioning and tuning.
Results
- Measurement accuracy and response speed significantly improved, with stable and reliable data;
- Instruments adapt to complex Power & Energy conditions, greatly reducing maintenance;
- Helping customers achieve continuous online monitoring and cost reduction, highly recognized by customers.
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