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IFL100 Ultrasonic flowmeter

IFL100 Ultrasonic flowmeter
Ultrasonic flowmeter
FLOWSIC100 Volumetric flow measuring instrument for continuous emission monitoring

FLOWSIC100 volumetric flow measuring instrument for continuous emission monitoring

Advantages

  • Reliable flow measurement regardless of pipe diameter

  • No purge air required at gas temperatures up to 260 °C

  • Low operating and maintenance costs

  • Accurate measurement results even in harsh measuring environments

  • Measurement without pressure loss that does not affect the normal operation of industrial processes

  • Convenient operation via the SOPAS ET software

  • Reliable function monitoring via extended diagnostics

Field of application

The FLOWSIC100 product family is specially designed for emission monitoring. The H version of this family is suitable for applications with large pipe diameters and high dust levels, while the M version is the ideal choice for medium pipe diameters. In the PR probe version, the ultrasonic sensors are mounted on a transmitter/receiver unit (measuring probe) with a fixed measuring path. The AC” version of the family uses innovative internal cooling technology and is ideally suited for applications with gas temperatures up to 450 °C. The Px clean version is suitable for gases with high concentrations of sticky or moist dust.
The robust titanium probe is standard and suitable for various harsh environmental conditions. The measuring system consists of 2 transmitter/receiver units or 1 measuring probe and the MCU control unit. The MCU control unit is used for input and output signals and for calculating the volumetric flow under standard conditions (defining nominal values); the customer can conveniently operate it via the LC display.

  • Emission monitoring in the chemical and hydrocarbon processing (HPI) industry

  • Emission detection in the processing industry (cement, steel, glass)


Overview:

  • The robust titanium probe offers high durability

  • Corrosion-resistant materials for corrosive gases (optional)

  • H, M and S versions cover all pipe diameters for complete measurement

  • The PR probe version is suitable for economical applications with single-sided pipe installation

  • Automatic zero-point calibration and measuring-point calibration

Spare Parts & Accessories 117

117 spare parts · click to collapse
Order codeDescription
2031346Duct probe M D35HS0200 K075Housing parts Description: Duct probe M D35HS200 K075 NL 200, Hastelloy, for S/R unit UMD/M, without transducer Type: Housing parts Suitable for: FLOWSIC100Details
2032243DUCT PROBE PH-S D60SS0750 K170Housing parts Description: Duct probe PH-S D60SS0750 K170 NL 750, stainless steel, for S/R unit PHD-S/PH-S, without transducer Type: Housing parts Suitable for: FLOWSIC100Details
2032246Duct Probe PH-S D60SS0550 K170Housing parts Description: Duct probe PH-S D60SS550 K170 NL 550, stainless steel, for S/R unit PHD-S/PH-S, without transducer Type: Housing parts Suitable for: FLOWSIC100Details
2032310Duct probe PH-S D60SS0350 K170Housing parts Description: Duct probe PH-S D60SS350 K170 NL 350, stainless steel, for S/R unit PHD-S/PH-S, without transducer Type: Housing parts Suitable for: FLOWSIC100Details
2033104Duct probe M D35HS0350 K075Housing parts Description: Duct probe M D35HS350 K075 NL 350, Hastelloy, for S/R unit M, without transducer Type: Housing parts Suitable for: FLOWSIC100Details
2034659Digital Output Module, 2-channelAssemblies Description: “digital output” I/O module, 2 channels, as changeover contact, 48 V AC/DC, 5 A or 30 V AC/DC, 2 A Type: Spare part Suitable for: SMOTEC450, VICOTEC450, MCS100FT, MCS300PDetails
2039070CONNECTION PHD/PMDAssemblies Description: Connection PHD/PMD/PM/PH for FLOWSIC100 PHD/PMD/PM/PH Type: Assemblies Suitable for: FLOWSIC100Details
2043691FLOW100 pH sensor L=750MMSensors Description: D46F27TI-750 PH transducer with temperature sensor and cable for FLOWSIC100 PH, Type: Sensors Suitable for: FLOWSIC100Details
2043693Transducer D46F42TI-750 PMSensors Description: D46F42TI-750 PM transducer with temperature sensor and cable for FLOWSIC100 PM, Type: Sensors Suitable for: FLOWSIC100Details
2043698Transducer D60F18TI- 750 PH-SSensors Description: D60F18TI-750 PH-S transducer for FLOWSIC100 PH-S, with temperature sensor and cable Type: Sensors Suitable for: FLOWSIC100Details
2045344CABLE 3P CONF H PLUGPlug connectors Description: Cable connection transducer H 3P conf. with male connector for FLOWSIC100 H Type: Plug connectors Suitable for: FLOWSIC100Details
20453453-pole configurable male plug cablePlug connectors Description: Cable connection transducer M 3P conf. with male connector for FLOWSIC100 M Type: Plug connectors Suitable for: FLOWSIC100Details
2046099CONNECTION HACAssemblies Description: Connection H-AC for FLOWSIC100 H-AC Type: Assemblies Suitable for: FLOWSIC100Details
2046100CONNECTION MAssemblies Description: Connection M for FLSE100-M Type: Assemblies Suitable for: FLOWSIC100Details
2046101CONNECTOR HAssemblies Description: Connection H for FLSE100 H Type: Assemblies Suitable for: FLOWSIC100Details
2046103MAC ConnectionAssemblies Description: Connection M-AC for FLSE100 M-AC Type: Assemblies Suitable for: FLOWSIC100Details
2046104CONNECTION PRAssemblies Description: Connection PR for FLSE100 PR Type: Assemblies Suitable for: FLOWSIC100Details
2046105Connection SAAssemblies Description: Connection SA for FLSE100 S-A Type: Assemblies Suitable for: FLOWSIC100Details
2046108CONNECTION SDAssemblies Description: Connection SD for FLSE100 S-D Type: Assemblies Suitable for: FLOWSIC100Details
2046118Transducer D35F42HS-350 MSensors Description: D35F42HS-350 M transducer with temperature sensor and cable (for duct probes in HS with NL 200 and 350 mm) for FLOWSIC100 M Type: Sensors Suitable for: FLOWSIC100Details

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Source:Endress+Hauserpublic information from the website

All documents for this model
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FLOWSIC100 Transmitter Chinese

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FLOWSIC100 Chinese

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FLOWSIC100 Transmitter English

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FLOWSIC100 English

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Municipal Wastewater Treatment

Municipal Wastewater Treatment · Ultrasonic flowmeter — Application Case

Project Overview

The site is the inlet, biological and outlet stages of a municipal plant. The customer wanted Ultrasonic flowmeter properly configured on the existing plant, with the aim of transit-time ultrasonic measurement of liquid or gas flow.

Technical Challenges

What actually causes trouble is high solids and corrosive fractions, with large diurnal flow swings, and effluent parameters drift and probes foul with sludge and biofilm. All of this means the Ultrasonic flowmeter configuration has to involve checking straight runs, pipe internal condition and entrained gas.

Configuration

Supply and installation were organised through the flow range: flow solution matched to line size, medium and range. On site this meant checking straight runs, pipe internal condition and entrained gas, checked line by line against: stable compliance with Grade 1A discharge limits and online data reporting.

Performance

After commissioning the outcome is clamp-on versions avoid pipe work, minimising shutdown in revamps, and the readings are now used for process tuning.

Food & Beverage

Food & Beverage · Ultrasonic flowmeter — Application Case

Site Conditions

This is a Food & Beverage customer whose plant is at dosing, pasteurising, filling and CIP stages. The main task was transit-time ultrasonic measurement of liquid or gas flow.

The Problem

The difficulty lies in syrups, dairy and beverages that scale easily, under strict hygienic requirements; at the same time frequent cleaning demands instruments that withstand hot CIP/SIP caustic cycles. Specification therefore means checking straight runs, pipe internal condition and entrained gas.

What We Did

We took a flow range approach — flow solution matched to line size, medium and range. Delivery was built around checking straight runs, pipe internal condition and entrained gas, with point-by-point checks on: food-safety and hygienic design per 3-A / EHEDG.

Operating Outcome

In service the system performs as intended — clamp-on versions avoid pipe work, minimising shutdown in revamps, with routine maintenance falling noticeably.

Chemical & Pharmaceutical

Chemical & Pharmaceutical · Ultrasonic flowmeter — Application Case

Application Context

reactors, metering vessels and finished-product tanks is a typical Chemical & Pharmaceutical duty. The project started from Ultrasonic flowmeter, focusing on transit-time ultrasonic measurement of liquid or gas flow.

Process Constraints

corrosion plus Ex protection shortens instrument life and makes downtime costly, and highly corrosive media with solvents and crystallisation, partly in explosive atmospheres only amplify it. The Ultrasonic flowmeter specification must therefore cover checking straight runs, pipe internal condition and entrained gas.

Delivery Approach

Delivery was handled as the flow range — flow solution matched to line size, medium and range. Execution centred on checking straight runs, pipe internal condition and entrained gas, together with Ex certification and GMP traceability of records.

Field Results

Operation shows the benefit clearly — clamp-on versions avoid pipe work, minimising shutdown in revamps, with confidence in this measuring point improving markedly.

Power & Energy

Power & Energy · Ultrasonic flowmeter — Application Case

Customer Profile

The typical setting in Power & Energy is boiler feedwater, turbine condensate and FGD/DeNOx systems. The measuring point is Ultrasonic flowmeter; the focus is transit-time ultrasonic measurement of liquid or gas flow.

Key Difficulties

Conditions are high temperature and pressure with both steam and saline water and, on top of that, drift under high temperature and pressure, with very costly unplanned outages, which a standard configuration cannot handle for long. The design therefore starts with checking straight runs, pipe internal condition and entrained gas.

Implementation

The scope ran through the flow range: flow solution matched to line size, medium and range. Technically it hinges on checking straight runs, pipe internal condition and entrained gas, and on these requirements: compliance with power-industry codes and unit availability targets.

Customer Benefit

In practice this means clamp-on versions avoid pipe work, minimising shutdown in revamps, which cut the workload on the site maintenance team.