FLOWSIC100 volumetric flow measuring instrument for continuous emission monitoring
Advantages
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Reliable flow measurement regardless of pipe diameter
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No purge air required at gas temperatures up to 260 °C
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Low operating and maintenance costs
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Accurate measurement results even in harsh measuring environments
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Measurement without pressure loss that does not affect the normal operation of industrial processes
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Convenient operation via the SOPAS ET software
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Reliable function monitoring via extended diagnostics
Field of application
The FLOWSIC100 product family is specially designed for emission monitoring. The H version of this family is suitable for applications with large pipe diameters and high dust levels, while the M version is the ideal choice for medium pipe diameters. In the PR probe version, the ultrasonic sensors are mounted on a transmitter/receiver unit (measuring probe) with a fixed measuring path. The AC” version of the family uses innovative internal cooling technology and is ideally suited for applications with gas temperatures up to 450 °C. The Px clean version is suitable for gases with high concentrations of sticky or moist dust.
The robust titanium probe is standard and suitable for various harsh environmental conditions. The measuring system consists of 2 transmitter/receiver units or 1 measuring probe and the MCU control unit. The MCU control unit is used for input and output signals and for calculating the volumetric flow under standard conditions (defining nominal values); the customer can conveniently operate it via the LC display.
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Emission monitoring in the chemical and hydrocarbon processing (HPI) industry
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Emission detection in the processing industry (cement, steel, glass)
Overview:
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The robust titanium probe offers high durability
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Corrosion-resistant materials for corrosive gases (optional)
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H, M and S versions cover all pipe diameters for complete measurement
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The PR probe version is suitable for economical applications with single-sided pipe installation
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Automatic zero-point calibration and measuring-point calibration
Spare Parts & Accessories 117
117 spare parts · click to collapse
| Order code | Description | |
|---|---|---|
| 2031346 | Duct probe M D35HS0200 K075Housing parts Description: Duct probe M D35HS200 K075 NL 200, Hastelloy, for S/R unit UMD/M, without transducer Type: Housing parts Suitable for: FLOWSIC100 | Details |
| 2032243 | DUCT PROBE PH-S D60SS0750 K170Housing parts Description: Duct probe PH-S D60SS0750 K170 NL 750, stainless steel, for S/R unit PHD-S/PH-S, without transducer Type: Housing parts Suitable for: FLOWSIC100 | Details |
| 2032246 | Duct Probe PH-S D60SS0550 K170Housing parts Description: Duct probe PH-S D60SS550 K170 NL 550, stainless steel, for S/R unit PHD-S/PH-S, without transducer Type: Housing parts Suitable for: FLOWSIC100 | Details |
| 2032310 | Duct probe PH-S D60SS0350 K170Housing parts Description: Duct probe PH-S D60SS350 K170 NL 350, stainless steel, for S/R unit PHD-S/PH-S, without transducer Type: Housing parts Suitable for: FLOWSIC100 | Details |
| 2033104 | Duct probe M D35HS0350 K075Housing parts Description: Duct probe M D35HS350 K075 NL 350, Hastelloy, for S/R unit M, without transducer Type: Housing parts Suitable for: FLOWSIC100 | Details |
| 2034659 | Digital Output Module, 2-channelAssemblies Description: “digital output” I/O module, 2 channels, as changeover contact, 48 V AC/DC, 5 A or 30 V AC/DC, 2 A Type: Spare part Suitable for: SMOTEC450, VICOTEC450, MCS100FT, MCS300P | Details |
| 2039070 | CONNECTION PHD/PMDAssemblies Description: Connection PHD/PMD/PM/PH for FLOWSIC100 PHD/PMD/PM/PH Type: Assemblies Suitable for: FLOWSIC100 | Details |
| 2043691 | FLOW100 pH sensor L=750MMSensors Description: D46F27TI-750 PH transducer with temperature sensor and cable for FLOWSIC100 PH, Type: Sensors Suitable for: FLOWSIC100 | Details |
| 2043693 | Transducer D46F42TI-750 PMSensors Description: D46F42TI-750 PM transducer with temperature sensor and cable for FLOWSIC100 PM, Type: Sensors Suitable for: FLOWSIC100 | Details |
| 2043698 | Transducer D60F18TI- 750 PH-SSensors Description: D60F18TI-750 PH-S transducer for FLOWSIC100 PH-S, with temperature sensor and cable Type: Sensors Suitable for: FLOWSIC100 | Details |
| 2045344 | CABLE 3P CONF H PLUGPlug connectors Description: Cable connection transducer H 3P conf. with male connector for FLOWSIC100 H Type: Plug connectors Suitable for: FLOWSIC100 | Details |
| 2045345 | 3-pole configurable male plug cablePlug connectors Description: Cable connection transducer M 3P conf. with male connector for FLOWSIC100 M Type: Plug connectors Suitable for: FLOWSIC100 | Details |
| 2046099 | CONNECTION HACAssemblies Description: Connection H-AC for FLOWSIC100 H-AC Type: Assemblies Suitable for: FLOWSIC100 | Details |
| 2046100 | CONNECTION MAssemblies Description: Connection M for FLSE100-M Type: Assemblies Suitable for: FLOWSIC100 | Details |
| 2046101 | CONNECTOR HAssemblies Description: Connection H for FLSE100 H Type: Assemblies Suitable for: FLOWSIC100 | Details |
| 2046103 | MAC ConnectionAssemblies Description: Connection M-AC for FLSE100 M-AC Type: Assemblies Suitable for: FLOWSIC100 | Details |
| 2046104 | CONNECTION PRAssemblies Description: Connection PR for FLSE100 PR Type: Assemblies Suitable for: FLOWSIC100 | Details |
| 2046105 | Connection SAAssemblies Description: Connection SA for FLSE100 S-A Type: Assemblies Suitable for: FLOWSIC100 | Details |
| 2046108 | CONNECTION SDAssemblies Description: Connection SD for FLSE100 S-D Type: Assemblies Suitable for: FLOWSIC100 | Details |
| 2046118 | Transducer D35F42HS-350 MSensors Description: D35F42HS-350 M transducer with temperature sensor and cable (for duct probes in HS with NL 200 and 350 mm) for FLOWSIC100 M Type: Sensors Suitable for: FLOWSIC100 | Details |
Configurator / Comparison
Source:Endress+Hauserpublic information from the website
Manuals & Documents 4
All documents for this modelCase Studies
Municipal Wastewater Treatment · Ultrasonic flowmeter — Application Case
Project Overview
The site is the inlet, biological and outlet stages of a municipal plant. The customer wanted Ultrasonic flowmeter properly configured on the existing plant, with the aim of transit-time ultrasonic measurement of liquid or gas flow.
Technical Challenges
What actually causes trouble is high solids and corrosive fractions, with large diurnal flow swings, and effluent parameters drift and probes foul with sludge and biofilm. All of this means the Ultrasonic flowmeter configuration has to involve checking straight runs, pipe internal condition and entrained gas.
Configuration
Supply and installation were organised through the flow range: flow solution matched to line size, medium and range. On site this meant checking straight runs, pipe internal condition and entrained gas, checked line by line against: stable compliance with Grade 1A discharge limits and online data reporting.
Performance
After commissioning the outcome is clamp-on versions avoid pipe work, minimising shutdown in revamps, and the readings are now used for process tuning.
Food & Beverage · Ultrasonic flowmeter — Application Case
Site Conditions
This is a Food & Beverage customer whose plant is at dosing, pasteurising, filling and CIP stages. The main task was transit-time ultrasonic measurement of liquid or gas flow.
The Problem
The difficulty lies in syrups, dairy and beverages that scale easily, under strict hygienic requirements; at the same time frequent cleaning demands instruments that withstand hot CIP/SIP caustic cycles. Specification therefore means checking straight runs, pipe internal condition and entrained gas.
What We Did
We took a flow range approach — flow solution matched to line size, medium and range. Delivery was built around checking straight runs, pipe internal condition and entrained gas, with point-by-point checks on: food-safety and hygienic design per 3-A / EHEDG.
Operating Outcome
In service the system performs as intended — clamp-on versions avoid pipe work, minimising shutdown in revamps, with routine maintenance falling noticeably.
Chemical & Pharmaceutical · Ultrasonic flowmeter — Application Case
Application Context
reactors, metering vessels and finished-product tanks is a typical Chemical & Pharmaceutical duty. The project started from Ultrasonic flowmeter, focusing on transit-time ultrasonic measurement of liquid or gas flow.
Process Constraints
corrosion plus Ex protection shortens instrument life and makes downtime costly, and highly corrosive media with solvents and crystallisation, partly in explosive atmospheres only amplify it. The Ultrasonic flowmeter specification must therefore cover checking straight runs, pipe internal condition and entrained gas.
Delivery Approach
Delivery was handled as the flow range — flow solution matched to line size, medium and range. Execution centred on checking straight runs, pipe internal condition and entrained gas, together with Ex certification and GMP traceability of records.
Field Results
Operation shows the benefit clearly — clamp-on versions avoid pipe work, minimising shutdown in revamps, with confidence in this measuring point improving markedly.
Power & Energy · Ultrasonic flowmeter — Application Case
Customer Profile
The typical setting in Power & Energy is boiler feedwater, turbine condensate and FGD/DeNOx systems. The measuring point is Ultrasonic flowmeter; the focus is transit-time ultrasonic measurement of liquid or gas flow.
Key Difficulties
Conditions are high temperature and pressure with both steam and saline water and, on top of that, drift under high temperature and pressure, with very costly unplanned outages, which a standard configuration cannot handle for long. The design therefore starts with checking straight runs, pipe internal condition and entrained gas.
Implementation
The scope ran through the flow range: flow solution matched to line size, medium and range. Technically it hinges on checking straight runs, pipe internal condition and entrained gas, and on these requirements: compliance with power-industry codes and unit availability targets.
Customer Benefit
In practice this means clamp-on versions avoid pipe work, minimising shutdown in revamps, which cut the workload on the site maintenance team.
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