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5W5B
Electromagnetic flowmeter
Configurable Models 3 models
The premium device for water and wastewater measurement Promag W 500 was designed for reliable use in hazardous areas and under harsh conditions. Its innovative remote transmitter maximizes installation flexibility and operational safety in demanding environments. Heartbeat Technology ensures measurement reliability and compliant verification.
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Liquids

Measuring Principle Electromagnetic
Product headline Specialist for demanding water and wastewater applications as remote version with up to 4 I/Os.
Reliable measurement at constant accuracy with 0 x DN inlet run and no pressure loss.
Dedicated to the measurement of industrial or municipal water and wastewater .
Sensor features Flexible engineering – sensor with fixed or lap-joint process connections. Application fitness – EN ISO 12944 corrosion protection for underground or underwater installation. Improved plant availability – sensor compliant with industry-specific requirements.
International drinking water approvals. Degree of protection IP68 (Type 6P enclosure).
Transmitter features Full access to process and diagnostic information – numerous, freely combinable I/Os and fieldbuses. Reduced complexity and variety – freely configurable I/O functionality. Integrated verification – Heartbeat Technology.
Remote version with up to 4 I/Os. Backlit display with touch control and WLAN access. Standard cable between sensor and transmitter.
Nominal diameter range DN 25 to 3000(1 to 120")
Wetted materials Liner material hard rubber: 0 to +80 °C (+32 to +176 °F)
Liner material polyurethane: –20 to +50 °C (–4 to +122 °F)
Liner material PTFE: –20 to +90 °C (–4 to +194 °F)
Electrodes: 1.4435 (316L); Alloy C22, 2.4602 (UNS N06022); Tantalum
Measured variables Volume flow, conductivity, mass flow
Max. measurement error Volume flow (standard): ±0.5 % o.r. ± 1 mm/s (0.04 in/s)
Volume flow (option): ±0.2 % o.r. ± 2 mm/s (0.08 in/s), Flat Spec
Measuring range 0.5 m3/h to 263000 m3/h (2.5gal/min to 1665 Mgal/d)
Max. process pressure PN 40, Class 300, 20K
Medium temperature range Liner material hard rubber: 0 to +80 °C (+32 to +176 °F)
Liner material polyurethane: –20 to +50 °C (–4 to +122 °F)
Ambient temperature range Flange material carbon steel: –10 to +60 °C (+14 to +140 °F)
Flange material stainless steel: –40 to +60 °C (–40 to +140 °F)
Sensor housing material DN 25 to 300 (1 to 12"): AlSi10Mg, coated
DN 25 to 2400 (1 to 90"): Carbon steel with protective varnish
Sensor connection housing (standard): AlSi10Mg, coated
Sensor connection housing (option): Polycarbonate; 1.4409 (CF3M) similar to 316L
Transmitter housing material AlSi10Mg, coated; 1.4409 (CF3M) similar to 316L; Polycarbonat
Degree of protection Compact version: IP66/67, type 4X enclosure
Sensor remote version (standard): IP66/67, type 4X enclosure
Sensor remote version (option): IP68, type 6P enclosure, with protective varnish according to EN ISO 12944 C5-M/Im1/Im2/Im3
Display/Operation 4-line backlit display with touch control (operation from outside)
Configuration via local display and operating tools possible
Outputs 4 outputs:
4-20 mA HART (active/passive)
4-20 mA (active/passive)
Pulse/frequency/switch output (active/passive)
Double pulse output (active/passive)
Relay output
Inputs Status input
4-20 mA input
Digital communication HART, PROFIBUS DP, PROFIBUS PA, FOUNDATION Fieldbus, Modbus RS485, Modbus TCP over Ethernet-APL, PROFINET, PROFINET over Ethernet-APL, Ethernet/IP, OPC-UA
Power supply DC 24 V
AC 100 to 230 V
AC 100 to 230 V / DC 24 V (non-hazardous area)
Hazardous area approvals ATEX, IECEx, cCSAus, INMETRO, NEPSI, EAC; JPN, UK Ex, KC
Product safety CE, C-tick, EAC marking
Functional safety Functional safety according to IEC 61508, applicable in safety-relevant applications in accordance with IEC 61511
Metrological approvals and certificates Calibration performed on accredited calibration facilities (acc. to ISO/IEC 17025), NAMUR
Heartbeat Technology complies with the requirements for measurement traceability according to ISO 9001:2015 – Section 7.1.5.2 a (TÜV SÜD attestation)
Marine approvals and certificates LR approval, DNV approval, ABS approval, BV approval
Pressure approvals and certificates CRN
Material certificates 3.1 material
Hygienic approvals and certificates ACS, KTW-BWGL, NSF 61, WRAS BS 6920

Promag W 500 is a dedicated flowmeter for hazardous area measurement in the water and wastewater industry and is the ideal solution for direct burial or long-term underwater use. The innovative remote transmitter design ensures maximum installation flexibility and highest operational safety under demanding conditions. Heartbeat Technology ensures compliance at all times and guarantees process safety.

 

Benefits

Direct burial or long-term underwater use: certified sensor

Safe and reliable long-term operation: robust, fully welded sensor

Energy-saving flow measurement: no restriction elements, ensuring no pressure loss

Maintenance-free: no moving parts

Complete process and diagnostic information: allows multiple user-defined input/output signal combinations and fieldbus communication

Reduced complexity and variability: user-configurable input/output functions

Integrated verification: built-in Heartbeat Technology

 

Application

Bidirectional measuring principle, independent of pressure, density, temperature and viscosity

Dedicated flowmeter for demanding water and wastewater applications.

Device features

 

International drinking water approval

IP68 (Type 6P, housing) degree of protection

Remote version with up to 3 inputs/outputs

Backlit display, touch key control and WLAN access

Sensor and transmitter connected via standard cable

Spare Parts & Accessories 73

73 spare parts · click to collapse
Order codeDescription
XPD0027-300/500 ISEM electronic plug-in moduleUsage: Promag 300/500Enquire
XPD0037-I/O moduleUsage: Proline 300/500Enquire
XPD0038-I/O moduleUsage: Proline 300/500Enquire
XPD0038-I/O moduleUsage: Proline 300/500Enquire
XPD0031-Display moduleUsage: Proline 300/500, DKX001.Enquire
71323007Power supply assemblyUsage: Promag/Promass 300/500, Prosonic Flow/t-mass 300, transmitter housing, electronic compartment.Details
71323008Power supply assemblyUsage: Promag/Promass 300/500, Prosonic Flow/t-mass 300, transmitter housing, electronic compartment.Details
71323009Power supply assemblyUsage: Promag/Promass/Prosonic Flow/ t-mass/Teqwave MW 300/500 digital, Non-haz, Zone 2, transmitter housing, electronic compartment.Details
71323013Main electronics connection board assembly, non-explosion-proof, 500 digitalUsage: Promag/Promass/Prosonic Flow/ t-mass/Teqwave MW 500 digital, transmitter housing, electronic compartment.Details
71323014Main electronic connection board assembly, explosion-proof, Promag 500 digitalUsage: Promag/Prosonic Flow 500 digital, transmitter housing, electronic compartment.Details
71323015ISEM Connection Board Assembly, Explosion-proof, 500 DigitalUsage: Promag/Promass/t-mass/ Teqwave MW 500 digital, sensor connection housing.Details
71185788T-DAT moduleDetails
71323010Module housing, 300/500, ExUsage: transmitter housing, electronic compartment. Consists of: module cartridge incl. interconnection board.Details
71323005ribbon cable assemblyUsage: Promag/Promass 300/500, t-mass/Teqwave MW 300, transmitter housing.Details
71323006ribbon cable assemblyUsage: Promag/Promass/t-mass/ Teqwave MW 500 digital, sensor connection housing.Details
71323075Terminal Block AssemblyUsage: transmitter housing Alu/cast, connection compartment. Option A = HART, PROFIBUS PA, FOUNDATION Fieldbus, Profinet APL, Modbus TCP APL. Consists of: 2x connection terminal 2-Pol., 1x connection terminal 4-Pol.Details
71323076Terminal Block AssemblyUsage: transmitter housing Alu/cast, connection compartment. Option B = EtherNet, PROFINET. Consists of: 2x connection terminal 2-Pol.Details
71327819Terminal Block AssemblyUsage: transmitter housing Alu/cast, connection compartment. Option C = PROFIBUS DP, Modbus RS485. Consists of: 2x connection terminal 2-Pol., 1x connection terminal 4-Pol.Details
71323077Terminal Block AssemblyUsage: transmitter housing Alu/polycarbonate, connection compartment. Option A = HART, PROFIBUS PA, FOUNDATION Fieldbus, Profinet APL, Modbus TCP APL. Consists of: 1x connection terminal 2-Pol., 1x connection terminal 3-Pol., 1x connection terminal 4-Pol., 1x connection terminal 6-Pol.Details
71323078Terminal Block AssemblyUsage: transmitter housing Alu/polycarbonate, connection compartment. Option B = EtherNet, PROFINET. Consists of: 1x connection terminal 3-Pol., 1x connection terminal 4-Pol., 1x connection terminal 6-Pol.Details

Configurator / Comparison

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Source:Endress+Hauserwebsite public information

Measuring principle video

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3 models · click to collapse
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数据摘自 Endress+Hauser 操作手册,含状态信号、可能原因与维修指导。

Municipal Wastewater Treatment

Municipal Wastewater Treatment · Electromagnetic flow meter — Application Case

Site Conditions

This is a Municipal Wastewater Treatment customer whose plant is at the inlet, biological and outlet stages of a municipal plant. The main task was volumetric flow of conductive liquids.

The Problem

The difficulty lies in high solids and corrosive fractions, with large diurnal flow swings; at the same time effluent parameters drift and probes foul with sludge and biofilm. Specification therefore means choosing liner and electrode pairing by conductivity, solids and abrasion.

What We Did

We took a flow range approach — flow solution matched to line size, medium and range. Delivery was built around choosing liner and electrode pairing by conductivity, solids and abrasion, with point-by-point checks on: stable compliance with Grade 1A discharge limits and online data reporting.

Operating Outcome

In service the system performs as intended — no obstruction, so pressure loss is minimal and upkeep low, with routine maintenance falling noticeably.

Food & Beverage

Food & Beverage · Electromagnetic flow meter — Application Case

Application Context

dosing, pasteurising, filling and CIP stages is a typical Food & Beverage duty. The project started from Electromagnetic flow meter, focusing on volumetric flow of conductive liquids.

Process Constraints

frequent cleaning demands instruments that withstand hot CIP/SIP caustic cycles, and syrups, dairy and beverages that scale easily, under strict hygienic requirements only amplify it. The Electromagnetic flow meter specification must therefore cover choosing liner and electrode pairing by conductivity, solids and abrasion.

Delivery Approach

Delivery was handled as the flow range — flow solution matched to line size, medium and range. Execution centred on choosing liner and electrode pairing by conductivity, solids and abrasion, together with food-safety and hygienic design per 3-A / EHEDG.

Field Results

Operation shows the benefit clearly — no obstruction, so pressure loss is minimal and upkeep low, with confidence in this measuring point improving markedly.

Chemical & Pharmaceutical

Chemical & Pharmaceutical · Electromagnetic flow meter — Application Case

Customer Profile

The typical setting in Chemical & Pharmaceutical is reactors, metering vessels and finished-product tanks. The measuring point is Electromagnetic flow meter; the focus is volumetric flow of conductive liquids.

Key Difficulties

Conditions are highly corrosive media with solvents and crystallisation, partly in explosive atmospheres and, on top of that, corrosion plus Ex protection shortens instrument life and makes downtime costly, which a standard configuration cannot handle for long. The design therefore starts with choosing liner and electrode pairing by conductivity, solids and abrasion.

Implementation

The scope ran through the flow range: flow solution matched to line size, medium and range. Technically it hinges on choosing liner and electrode pairing by conductivity, solids and abrasion, and on these requirements: Ex certification and GMP traceability of records.

Customer Benefit

In practice this means no obstruction, so pressure loss is minimal and upkeep low, which cut the workload on the site maintenance team.

Power & Energy

Power & Energy · Electromagnetic flow meter — Application Case

Project Background

The project covers boiler feedwater, turbine condensate and FGD/DeNOx systems. The work centres on Electromagnetic flow meter and the core task is volumetric flow of conductive liquids.

Operating Challenges

The medium and duty are characterised by high temperature and pressure with both steam and saline water, and drift under high temperature and pressure, with very costly unplanned outages. So Electromagnetic flow meter cannot be specified generically — it calls for choosing liner and electrode pairing by conductivity, solids and abrasion.

Solution

The Ainstru engineering team worked through the flow range: flow solution matched to line size, medium and range. The configuration involves choosing liner and electrode pairing by conductivity, solids and abrasion, with these requirements in view: compliance with power-industry codes and unit availability targets.

Results

Since start-up the system has run steadily; the practical result is no obstruction, so pressure loss is minimal and upkeep low.