Instrumentation · Engineering · Package · PLC
0755-82221901 sales@ainstru.com

5W4C Electromagnetic flowmeter

5W4C Electromagnetic flowmeter
Electromagnetic flowmeter
Configurable Models 20 models
With its international approvals for custody transfer as well as drinking water, Promag W serves the broadest variety of applications. It is available as both compact or remote version. Promag W 400 saves time and costs thanks to the broad functionality of its transmitter optimized for Water, Wastewater & Waste. In addition, Heartbeat Technology ensures measurement reliability and compliant verification.
Compare

Liquids

Measuring Principle Electromagnetic
Product headline Versatile standard flowmeter for the water and wastewater industry.
Reliable measurement at constant accuracy with 0 x DN inlet run and no pressure loss.
Ideal for water measurement, e.g. drinking water, utility water and industrial/municipal wastewater.
Sensor features Flexible engineering – sensor with fixed or lap-joint process connections. Application fitness – EN ISO 12944 corrosion protection for underground or underwater installation. Improved plant availability – sensor compliant with industry-specific requirements.
International drinking water approvals. Degree of protection IP68 (Type 6P enclosure). Approved for custody transfer to MI-001/OIML R49.
Transmitter features Safe operation – no need to open the device due to display with touch control, background lighting. Time‐saving local operation without additional software and hardware – integrated web server. Integrated verification – Heartbeat Technology.
Transmitter housing made of durable polycarbonate or aluminium. WLAN access. Integrated data logger: measured values monitoring.
Nominal diameter range DN 25 to 3000(1 to 120")
Wetted materials Liner material hard rubber: 0 to +80 °C (+32 to +176 °F)
Liner material polyurethane: –20 to +50 °C (–4 to +122 °F)
Liner material PTFE: –20 to +90 °C (–4 to +194 °F)
Electrodes: 1.4435 (316L); Alloy C22, 2.4602 (UNS N06022); Tantalum
Measured variables Volume flow, conductivity, mass flow
Max. measurement error Volume flow (standard): ±0.5 % o.r. ± 1 mm/s (0.04 in/s)
Volume flow (option): ±0.2 % o.r. ± 2 mm/s (0.08 in/s), Flat Spec
Measuring range 0.5 m3/h to 263000 m3/h (2.5gal/min to 1665 Mgal/d)
Max. process pressure PN 40, Class 300, 20K
Medium temperature range Liner material hard rubber: 0 to +80 °C (+32 to +176 °F)
Liner material polyurethane: –20 to +50 °C (–4 to +122 °F)
Liner material PTFE: –20 to +90 °C (–4 to +194 °F)
Ambient temperature range Liner material hard rubber: 0 to +80 °C (+32 to +176 °F)
Liner material polyurethane: –20 to +50 °C (–4 to +122 °F)
Sensor housing material DN 25 to 300 (1 to 12"): AlSi10Mg, coated
DN 25 to 3000 (1 to 78"): Carbon steel with protective varnish
Sensor connection housing (standard): AlSi10Mg, coated
Sensor connection housing (option): Polycarbonate
Transmitter housing material Polycarbonat; AlSi10Mg, coated
Degree of protection Compact version: IP66/67, type 4X enclosure
Sensor remote version (standard): IP66/67, type 4X enclosure
Sensor remote version (option): IP68, type 6P enclosure, with protective varnish
according to EN ISO 12944 C5‐M/Im1/Im2/Im3
Transmitter remote version: IP66/67, Type 4X enclosure
Display/Operation 4‐line backlit display with touch control (operation from outside)
Configuration via local display, web browser and operating tools possible
Outputs 3 ouputs:
0‐20 mA/4‐20 mA HART (active)
Pulse/frequency/switch output (passive)
Pulse/frequency output (passive)
Switch output (passive)
Inputs Status input
Digital communication HART, PROFIBUS DP, EtherNet/IP, Modbus RS485
Power supply AC 100…240 V / AC/DC 24 V
Hazardous area approvals cCSAus
Metrological approvals and certificates Calibration performed on accredited calibration facilities (acc. to ISO/IEC 17025), NAMUR
Custody transfer according to MI‐001 or OIML R49 (optional class I in combination with 0DN inlet run)
Pressure approvals and certificates CRN
Material certificates 3.1 material
Hygienic approvals and certificates Drinking water approval: ACS, KTW-BWGL, NSF 61, WRAS BS 6920

Promag W is a specialist product with corrosion protection approval, suitable for all applications and custody transfer in the water and wastewater industry. It is also the ideal solution for direct underground installation or permanent underwater use. The Promag D 400 is equipped with a powerful transmitter for the water and wastewater industry and can significantly reduce time and cost. In addition, Heartbeat Technology always ensures compliance and process safety.

 

Advantages

Suitable for direct burial or long-term underwater use - approved sensor

Safe and reliable long-term operation - fully welded, robust sensor

Flexible engineering - sensor without inlet/outlet runs saves space

Maintenance-free - no moving parts

Safe operation - backlit display and touch control without opening the device

Localized operation without additional hardware and software saves time - integrated web server

Integrated verification - Heartbeat Technology

 

Areas of application

Bidirectional measuring principle independent of process conditions, including pressure, density, temperature and viscosity

Specialist for the most demanding applications in the water and wastewater industry

Device features

 

International drinking water approval

Degree of protection IP68 (type 6P housing)

Compliant with MI-001/OIML R49, approved for custody transfer

Transmitter housing made of durable polycarbonate or aluminum

Identical housing for both compact and remote versions

Integrated data logger: monitoring of measured values

Spare Parts & Accessories 51

51 spare parts · click to collapse
Order codeDescription
XPD0014-Electronic module Promag 400 Index CComplete main electronic module or power supply, I/O-board and amplifier as individual boards. Complete main electronic module contains: Power supply, I/O-board, amplifier, board carrier, terminal connection, ribbon cable, installation marterial. Individual boards contains: Installation marterial, Power supply incl. terminal connection/ I/O-board incl. terminal connection/ Amplifier incl. ribbon cable.Enquire
XPD0014-Electronic module Promag 400 Index CComplete main electronic module or power supply, I/O-board and amplifier as individual boards. Complete main electronic module contains: Power supply, I/O-board, amplifier, board carrier, terminal connection, ribbon cable, installation marterial. Individual boards contains: Installation marterial, Power supply incl. terminal connection/ I/O-board incl. terminal connection/ Amplifier incl. ribbon cable.Enquire
XPD0040-Electromagnetic 400 Index C UpgradeComplete main electronic module or power supply, I/O module with amplifier as individual boards. Complete main electronic module contains: Power supply, I/O module, amplifier, board carrier, terminals, ribbon cable, installation marterial. Individual boards contains: Installation marterial, Power supply incl. terminals/ I/O module incl. terminal connection and amplifier incl. ribbon cable.Enquire
XPD0040-Electromagnetic 400 Index C UpgradeComplete main electronic module or power supply, I/O module with amplifier as individual boards. Complete main electronic module contains: Power supply, I/O module, amplifier, board carrier, terminals, ribbon cable, installation marterial. Individual boards contains: Installation marterial, Power supply incl. terminals/ I/O module incl. terminal connection and amplifier incl. ribbon cable.Enquire
XPD0040-Electromagnetic 400 Index C UpgradeComplete main electronic module or power supply, I/O module with amplifier as individual boards. Complete main electronic module contains: Power supply, I/O module, amplifier, board carrier, terminals, ribbon cable, installation marterial. Individual boards contains: Installation marterial, Power supply incl. terminals/ I/O module incl. terminal connection and amplifier incl. ribbon cable.Enquire
XPD0040-Electromagnetic 400 Index C UpgradeComplete main electronic module or power supply, I/O module with amplifier as individual boards. Complete main electronic module contains: Power supply, I/O module, amplifier, board carrier, terminals, ribbon cable, installation marterial. Individual boards contains: Installation marterial, Power supply incl. terminals/ I/O module incl. terminal connection and amplifier incl. ribbon cable.Enquire
XPD0017-Display module 4-wire, 400 Index CUsage: Promag 400 Index C, Prosonic Flow 400 Index B.Enquire
71228789terminal blockUsage: Prosonic Flow 400, Promag 400(C), (C) = generation index C. Consists of: Connection terminal 3-Pol stamp 1,2, Connection terminal 2-Pol stamp A,B, Connection terminal 4-Pol stamp 20-23, Connection terminal 4-Pol stamp 24-26.Details
71228790Split-Type Connection Board AssemblyUsage: Promag 400(C) with sensor D/L/W. (C) = generation index C.Details
71228795Split-Type Connection Board AssemblyUsage: Promag 400(C) with sensor L/W. (C) = generation index C.Details
71615503terminal boardUsage: Promag 400(C) sensor L/W non-haz, Promag 800(C) sensor W non-haz. (C) = generation index C, Sensor connection housing. Consists of: connection board.Details
71615504terminal boardUsage: Promag 400(C) sensor W non-haz. (C) = generation index C. Sensor connection housing. Consists of: connection board.Details
71185788T-DAT moduleDetails
71228788Kit cover, polycarbonate, Promag 400(C)(C) = generation index C. Consists of: Cover plastic complete, O-Ring 196,44x3,53 VMQ, 2x hinge pin L= 58mm plastic.Details
71443262*** coverUsage: Promag 400 (C) (C) = generation index C. Consists of: Version 1: cover polycarbonate complete, 2x hinge pin L= 58mm plastic. Version 2: cover polycarbonate complete, O-Ring 196,44x3,53 VMQ, wire with screw lock 1,5x150.Details
71408508housing coverUsage: Promag/Prosonic Flow 400, Promag/Promass/Prosonic Flow/t-mass/ Teqwave MW 500 digital, Promag 800(C), (C) = generation index C, transmitter housing polycarbonate. Consists of: cover polycarbonate complete, O-Ring 196,44x3,53 VMQ, default and -50oC/-58oF, wire with screw lock 1,5x150.Details
71384170Promag400/500 coverUsage: Prosonic Flow 400, Promag 400(C), (C) = generation index C, Promag/Promass/Prosonic Flow/t-mass/ Teqwave MW 500 digital, transmitter housing Alu. Consists of: cover Alu complete included O-Ring 196,40x3,53 VMQ, default and -50oC/-58oF, wire with screw lock 1,5x150.Details
71228796Cover assemblyUsage: Promag 10/500, Promass 500, Promag/Promass/Prosonic Flow/t-mass/ Teqwave MW 500 digital, Promag 400/800(C), (C) = generation index C, sensor connection housing. Consists of: cover Alu, O-Ring 113,90x3,53 HNBR.Details
71188176Cover assemblyUsage: Promag 10/400/500/800, Promag 400/800(C), (C) = generation index C, sensor connection housing. Consists of: cover plastic coated, O-Ring 91,67 x 3,53 FKM.Details
71278077Polycarbonate cover gasketUsage: Prosonic Flow 400, Promag/Promass/Prosonic Flow/t-mass/ Teqwave MW 500 digital, Promag 400/800(C), (C) = generation index C, transmitter housing polycarbonate. Consists of: 10x O-Ring 196,44x3,53 VMQ.Details

Configurator / Comparison

ConfigureEnter a product model to configure
CompareEnter the product models to compare — up to three products

   

   

 

 

   

Measuring principle video

Click to play

Source:Endress+Hauserwebsite public information

38 models · click to collapse
Municipal Wastewater Treatment

Municipal Wastewater Treatment · Electromagnetic flow meter — Application Case

Site Conditions

This is a Municipal Wastewater Treatment customer whose plant is at the inlet, biological and outlet stages of a municipal plant. The main task was volumetric flow of conductive liquids.

The Problem

The difficulty lies in high solids and corrosive fractions, with large diurnal flow swings; at the same time effluent parameters drift and probes foul with sludge and biofilm. Specification therefore means choosing liner and electrode pairing by conductivity, solids and abrasion.

What We Did

We took a flow range approach — flow solution matched to line size, medium and range. Delivery was built around choosing liner and electrode pairing by conductivity, solids and abrasion, with point-by-point checks on: stable compliance with Grade 1A discharge limits and online data reporting.

Operating Outcome

In service the system performs as intended — no obstruction, so pressure loss is minimal and upkeep low, with routine maintenance falling noticeably.

Food & Beverage

Food & Beverage · Electromagnetic flow meter — Application Case

Application Context

dosing, pasteurising, filling and CIP stages is a typical Food & Beverage duty. The project started from Electromagnetic flow meter, focusing on volumetric flow of conductive liquids.

Process Constraints

frequent cleaning demands instruments that withstand hot CIP/SIP caustic cycles, and syrups, dairy and beverages that scale easily, under strict hygienic requirements only amplify it. The Electromagnetic flow meter specification must therefore cover choosing liner and electrode pairing by conductivity, solids and abrasion.

Delivery Approach

Delivery was handled as the flow range — flow solution matched to line size, medium and range. Execution centred on choosing liner and electrode pairing by conductivity, solids and abrasion, together with food-safety and hygienic design per 3-A / EHEDG.

Field Results

Operation shows the benefit clearly — no obstruction, so pressure loss is minimal and upkeep low, with confidence in this measuring point improving markedly.

Chemical & Pharmaceutical

Chemical & Pharmaceutical · Electromagnetic flow meter — Application Case

Customer Profile

The typical setting in Chemical & Pharmaceutical is reactors, metering vessels and finished-product tanks. The measuring point is Electromagnetic flow meter; the focus is volumetric flow of conductive liquids.

Key Difficulties

Conditions are highly corrosive media with solvents and crystallisation, partly in explosive atmospheres and, on top of that, corrosion plus Ex protection shortens instrument life and makes downtime costly, which a standard configuration cannot handle for long. The design therefore starts with choosing liner and electrode pairing by conductivity, solids and abrasion.

Implementation

The scope ran through the flow range: flow solution matched to line size, medium and range. Technically it hinges on choosing liner and electrode pairing by conductivity, solids and abrasion, and on these requirements: Ex certification and GMP traceability of records.

Customer Benefit

In practice this means no obstruction, so pressure loss is minimal and upkeep low, which cut the workload on the site maintenance team.

Power & Energy

Power & Energy · Electromagnetic flow meter — Application Case

Project Background

The project covers boiler feedwater, turbine condensate and FGD/DeNOx systems. The work centres on Electromagnetic flow meter and the core task is volumetric flow of conductive liquids.

Operating Challenges

The medium and duty are characterised by high temperature and pressure with both steam and saline water, and drift under high temperature and pressure, with very costly unplanned outages. So Electromagnetic flow meter cannot be specified generically — it calls for choosing liner and electrode pairing by conductivity, solids and abrasion.

Solution

The Ainstru engineering team worked through the flow range: flow solution matched to line size, medium and range. The configuration involves choosing liner and electrode pairing by conductivity, solids and abrasion, with these requirements in view: compliance with power-industry codes and unit availability targets.

Results

Since start-up the system has run steadily; the practical result is no obstruction, so pressure loss is minimal and upkeep low.