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FMR62 Micropilot

FMR62 Micropilot
Micropilot FMR62
Configurable Models 1 models
Micropilot FMR62 is the first 80GHz radar developed according to the international functional safety directive IEC 61508. For applications in aggressive liquids, FMR62 offers extraordinary advantages with its completely PTFE-filled and flush-mounted antenna. The integrated PEEK antenna allows very small process connections. The FMR62 free space radar offers maximum reliability due to improved algorithms and small beam angle. It also possesses the smart sensor functionality Heartbeat Technology.
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Continuous / Liquids

Measuring Principle Level radar
Characteristic / Application Premium device for continuous non-contact level measurement,
in which aggressive media are used as well as for highest hygiene requirements (ASME
BPE, USP Class VI); For applications with many obstacles for small vessels due to the very small beam angle.
Specialities Heartbeat Technology
SIL 2/3 according to IEC 61508,
Bluetooth® commissioning,
Operation and maintenance SmartBlue App,
Safety and reliability with Multi-Echo Tracking,
HistoROM,
RFID TAG for easy identification
Supply / Communication 2-wire (HART),
Bluetooth® wireless technology and App (optional)
Frequency W-band (~80 GHz)
Accuracy +/- 1 mm (0.04 in)
Ambient temperature -40…+80 °C
(-40…+176 °F)
Process temperature -40…+200 °C
(-40…+392 °F)
Process pressure / max. overpressure limit Vacuum…+25 bar
(Vacuum…+362.6 psi)
Main wetted parts PTFE or PEEK antenna,
316L threads,
PTFE cladded flanges
Process connection Threads:
G, MNPT 3/4", 1-1/2"
Flanges:
DN50 ... DN150
ASME 2" ...6"
Process connection hygienic DIN11851, Tri-Clamp
Max. measurement distance 80 m (262 ft)
Communication 4…20 mA HART,
Additional switch,
Bluetooth® wireless technology
Certificates / Approvals ATEX, FM, CSA C/US, IEC Ex, JPN Ex, INMETRO, NEPSI, KC, EAC, UK Ex
Safety approvals Overfill protection WHG,
SIL 2, SIL 3
Design approvals EN 10204-3.1
NACE MR0175, MR0103
AD2000
Hygienic approvals CoC-ASME BPE
Options Display,
Customized parameterization,
Remote operation via SmartBlue App using Bluetooth®,
PWIS free,
Gastight feed through
Application limits Process temp. > 200 °C (392 °F) -> FMR5x
Strong turbulences and foam, stilling well and bypass -> FMR5x,FMP5x

The Micropilot FMR62 is the first 80 GHz level radar designed to comply with the international functional safety standard IEC 61508. The fully PTFE-filled, flush-mounted antenna of the FMR62 is particularly suitable for measuring corrosive liquids. The integrated PEEK antenna can be used with process connections of very small diameter. The non-contact FMR62 radar uses an improved algorithm and a small beam angle for maximum reliability. It is also equipped with the intelligent Heartbeat Technology sensor function.

Advantages
Hardware and software design complies with IEC 61508, enabling maximum safety SIL3 in redundant system structures
Heartbeat Technology ensures economical and safe operation of the device throughout its entire life cycle
The HistoROM data management concept enables fast, simple commissioning, maintenance and diagnostics
Small beam angle and multi-echo tracking algorithm ensure maximum reliability in vessels containing obstructions
PTFE-filled, flush-mounted horn antenna offers maximum system applicability
80 GHz radar can be integrated into the process more easily, reducing the engineering workload
The world’s simplest proof test concept for SIL functions and WHG, saving time and costs

Application areas
The Micropilot FMR62 can measure in free space up to a maximum range of 80 m. With its highly focused beam angle, it is suitable for applications with multiple obstructions inside the vessel.
Process connection: thread or flange
Temperature: -40...+200°C (-40...+392°F)
Pressure: -1...+25bar (-14.5...+362.6psi)
Measuring range: Max. 80 m (262 ft)
Measuring accuracy: ±1 mm (0.04 in)
W-band: 80GHz
International explosion protection certificates, WHG overfill protection approval, SIL, marine approvals and 5-point linearity protocol

 

Spare Parts & Accessories 54

54 spare parts · click to collapse
Order codeDescription
71115174Housing filter plug 316L, GT18, 1 setConsists of: 2x filter plug metall 316L. 1x pressure compensation filter. Usage: FMP50/FMP51/FMP52/FMP53/ FMP54/FMP55/FMP56/FMP57, FMR50/FMR51/ FMR52/FMR53/FMR54/FMR56/FMR57, FMR62/FMR67. Usage: Promass 200/TB2, Prosonic Flow 200, Prowirl 200.Details
71115175Housing Filter Plug (Brass/Nickel)Consists of: 2x filter plug brass nickel, pressure compensation filter. Usage: FMP50/FMP51/FMP52/FMP53/ FMP54/FMP55/FMP56/FMP57, FMR50/FMR51/ FMR52/FMR53/FMR54/FMR56/FMR57, FMR60/FMR62/FMR67. Usage: Promass 200/TB2, Prosonic Flow 200, Promag 200, Prowirl 200.Details
71115176housing fixing clipUsage: housing GT18/GT19/GT20, FMP50/FMP51/FMP52/FMP53/FMP54/FMP55/ FMP56/FMP57, FMR50/FMR51/FMR52/FMR53/ FMR54/FMR56/FMR57, FMR60/FMR62/FMR67. Usage: Promass 200/TB2, Prosonic Flow 200, Promag 200, Prowirl 200.Details
71110281Aluminum coverMaterial: 316L. O-ring, EPDM, PTFE coated. Usage: FMP51/FMP52/FMP54/FMP55/ FMP56/FMP57, FMR51/FMR52/FMR53/ FMR54/FMR57, FMR62/FMR67. Usage: Promass 200/TB2, Prosonic Flow 200, Prowirl 200.Details
71110282Aluminum coverMaterial: 316L. O-ring NBR, PTFE coated. Usage: FMP51/FMP52/FMP54/FMP55/ FMP56/FMP57, FMR51/FMR52/FMR53/ FMR54/FMR57, FMR62/FMR67, FHX50. Usage: Promass 200/TB2, Prosonic Flow 200, Prowirl 200.Details
71110284Aluminum coverMaterial: 316L. O-ring EPDM /PTFE coated. Usage: terminal compartment Ex d/XP, FMP51/FMP52/FMP54/FMP55/FMP56/FMP57, FMR51/FMR52/FMR53/FMR54/FMR57, FMR62/FMR67. Usage: Promass 200/TB2, Prosonic Flow 200, Prowirl 200.Details
71110291Aluminum coverMaterial: 316L. O-ring EPDM, PTFE coated. Usage: terminal compartment, not for Ex d/XP, FMP51/FMP52/FMP54/FMP55/FMP56/FMP57, FMR51/FMR52/FMR53/FMR54/FMR57, FMR62/FMR67. Usage: Promass 200/TB2, Prosonic Flow 200, Prowirl 200.Details
71185516CoverMaterial: 316L. O-ring EPDM, PTFE coated. Usage: terminal compartment, for overvoltage protection, not for Ex d/XP, FMP50/FMP51/FMP52/FMP53/FMP54/FMP55/ FMP56/FMP57, FMR50/FMR51/FMR52/FMR53/ FMP54/FMP56/FMP57, FMR62/FMR67. Usage: Promass 200, Prosonic Flow 200, Prowirl 200.Details
71110292Aluminum coverMaterial: plastics PBT-FR sight glas PC. O-ring EPDM, PTFE coated. Usage: FHX50, FMP50/FMP51/FMP52/ FMP53/FMP54/FMP55/FMP56/FMP57, FMR50/ FMR51/FMR52/FMR53/FMR54/FMR56/FMR57, FMR60/FMR62/FMR67.Details
71110293Aluminum coverMaterial: plastics PBT, metallized. O-ring EPDM, PTFE coated. Usage: FMP50/FMP51/FMP52/FMP53/ FMP54/FMP55/FMP56/FMP57, FMR50/FMR51/ FMR52/FMR53/FMR54/FMR56/FMR57, FMR60/FMR62/FMR67.Details
71110295Aluminum coverMaterial: plastics PBT, metallized. Usage: terminal compartment, not for Ex d/XP, FMP50/FMP51/FMP52/FMP53/FMP54/FMP55/ FMP56/FMP57, FMR50/FMR51/FMR52/FMR53/ FMR54/FMR56/FMR57, FMR60/FMR62/FMR67.Details
71185518CoverMaterial: plastic PBT, metallizied. O-ring EPDM, PTFE coated. Usage: terminal compartment, for overvoltage protection, not for Ex d/XP. Usage: FMP50/FMP51/FMP52/FMP53/ FMP54/FMP55/FMP56/FMP57, FMR50/FMR51/ FMR52/FMR53/FMR54/FMR56/FMR57, FMR60/FMR62/FMR67.Details
71185517Aluminum coverMaterial: aluminium. O-ring EPDM, PTFE coated. Usage: terminal compartment, for overvoltage protection, not for Ex d/XP, FMP50/FMP51/FMP52/FMP53/FMP54/FMP55/ FMP56/FMP57, FMR50/FMR51/FMR52/FMR53/ FMR54/FMR56/FMR57, FMR60/FMR62/FMR67. Usage: Promass 200, Prosonic Flow 200, Promag 200, Prowirl 200.Details
71110297Aluminum coverMaterial: aluminium, coated. O-ring EPDM, PTFE coated. Usage: FMP50/FMP51/FMP52/FMP53/ FMP54/FMP55/FMP56/FMP57, FMR50/FMR51/ FMR52/FMR53/FMR54/FMR56/FMR57, FMR60/FMR62/FMR67. Usage: Promass 200/TB2, Prosonic Flow 200, Promag 200, Prowirl 200.Details
71110299Aluminum coverMaterial: aluminium, coated. O-ring EPDM, PTFE coated. Usage: FMP50/FMP51/FMP52/FMP53/ FMP54/FMP55/FMP56/FMP57, FMR50/FMR51/ FMR52/FMR53/FMR54/FMR56/FMR57, FMR60/FMR62/FMR67. Usage: Promass 200/TB2, Prosonic Flow 200, Promag 200, Prowirl 200.Details
71110301Aluminum coverMaterial: aluminium, coated. O-ring EPDM, PTFE coated. Usage: terminal compartment, not for Ex d/XP, FMP50/FMP51/FMP52/FMP53/FMP54/FMP55/ FMP56/FMP57, FMR50/FMR51/FMR52/FMR53/ FMR54/FMR56/FMR57, FMR60/FMR62/FMR67. Usage: Promass 200/TB2, Prosonic Flow 200, Promag 200, Prowirl 200.Details
71110302Aluminum coverMaterial: aluminium, coated. O-ring EPDM, PTFE coated. Usage: terminal compartment Ex d/XP, FMP50/FMP51/FMP52/FMP53/FMP54/FMP55/ FMP56/FMP57, FMR50/FMR51/FMR52/FMR53/ FMR54/FMR56/FMR57, FMR60/FMR62/FMR67. Usage: Promass 200/TB2, Prosonic Flow 200, Promag 200, Prowirl 200.Details
71110303Housing seal kitConsists of: O-ring 88.5x3.53 EPDM/PTFE, cover electronics compartment, housing GT19. O-Ring 88.5x3.53 NBR, cover electronics compartment, housing GT18, GT20. O-ring 91.67x3.53 EPDM/PTFE, cover terminal compartment, housing GT19. O-Ring 91.67x3.53 NBR, cover terminal compartment, housing GT18, GT20. O-ring 50.39x3.53 EPDM/PTFE, housing/sensor. FMP50/FMP51/FMP52/FMP53/ FMP54/FMP55/FMP56/FMP57, FMR50/FMR51/ FMR52/FMR53/FMR54/FMR56/FMR57, FMR60/FMR62/FMR67. Usage: Promass 200/TB2, Prosonic Flow 200, Promag 200, Prowirl 200.Details
71450381M12 connector, IP66/68 NEMA 4X/6P, Pro TOFFor electrical connection. Usage: FMP50/FMP51/FMP52/FMP53/FMP54/FMP55/ FMP56/FMP57,FMR50/FMR51/FMR52/FMR53/ FMR54/FMR57, FMR60/FMR62/FMR67.Details
71128617Overvoltage protector4-20mA HART. Usage: FMP50/FMP51/FMP52/FMP53/ FMP54/FMP55/FMP56/FMP57, FMR50/FMR51/FMR52/FMR53/FMR54/FMR56/ FMR57, FMR60/FMR62/FMR67. Usage: Promass 200, Prosonic Flow 200, Promag 200, Prowirl 200.Details

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Source:Endress+Hauserpublic information from the website

Measuring principle video

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1 models · click to collapse
All documents for this model
6 documents · click to expand
BA

Micropilot FMR62 HART 操作手册 Chinese

HART Rev. 0218 180 pages
Preview
BA

Micropilot FMR62 HART Operating Instructions English

HART Rev. 0218 186 pages
Preview
TI

TI 焊接接头、过程转接头和法兰 Chinese

Rev. 2726 130 pages
Preview
TI

Micropilot FMR62 Chinese

Rev. 0620 88 pages
Preview
TI

TI Weld-in adapter, process adapter and flanges English

Rev. 2726 132 pages
Preview
TI

Micropilot FMR62 English

Rev. 0720 88 pages
Preview
Municipal Wastewater Treatment

Municipal Wastewater Treatment · radar — Application Case

Project Overview

The site is the inlet, biological and outlet stages of a municipal plant. The customer wanted radar properly configured on the existing plant, with the aim of continuous radar level measurement of liquids and solids.

Technical Challenges

What actually causes trouble is high solids and corrosive fractions, with large diurnal flow swings, and effluent parameters drift and probes foul with sludge and biofilm. All of this means the radar configuration has to involve choosing antenna type by dielectric constant, range and process connection.

Configuration

Supply and installation were organised through the level range: level solution matched to the actual tank and silo geometry. On site this meant choosing antenna type by dielectric constant, range and process connection, checked line by line against: stable compliance with Grade 1A discharge limits and online data reporting.

Performance

After commissioning the outcome is reliable under heavy dust and vapour, reducing manual dipping, and the readings are now used for process tuning.

Food & Beverage

Food & Beverage · radar — Application Case

Site Conditions

This is a Food & Beverage customer whose plant is at dosing, pasteurising, filling and CIP stages. The main task was continuous radar level measurement of liquids and solids.

The Problem

The difficulty lies in syrups, dairy and beverages that scale easily, under strict hygienic requirements; at the same time frequent cleaning demands instruments that withstand hot CIP/SIP caustic cycles. Specification therefore means choosing antenna type by dielectric constant, range and process connection.

What We Did

We took a level range approach — level solution matched to the actual tank and silo geometry. Delivery was built around choosing antenna type by dielectric constant, range and process connection, with point-by-point checks on: food-safety and hygienic design per 3-A / EHEDG.

Operating Outcome

In service the system performs as intended — reliable under heavy dust and vapour, reducing manual dipping, with routine maintenance falling noticeably.

Chemical & Pharmaceutical

Chemical & Pharmaceutical · radar — Application Case

Application Context

reactors, metering vessels and finished-product tanks is a typical Chemical & Pharmaceutical duty. The project started from radar , focusing on continuous radar level measurement of liquids and solids.

Process Constraints

corrosion plus Ex protection shortens instrument life and makes downtime costly, and highly corrosive media with solvents and crystallisation, partly in explosive atmospheres only amplify it. The radar specification must therefore cover choosing antenna type by dielectric constant, range and process connection.

Delivery Approach

Delivery was handled as the level range — level solution matched to the actual tank and silo geometry. Execution centred on choosing antenna type by dielectric constant, range and process connection, together with Ex certification and GMP traceability of records.

Field Results

Operation shows the benefit clearly — reliable under heavy dust and vapour, reducing manual dipping, with confidence in this measuring point improving markedly.

Power & Energy

Power & Energy · radar — Application Case

Customer Profile

The typical setting in Power & Energy is boiler feedwater, turbine condensate and FGD/DeNOx systems. The measuring point is radar ; the focus is continuous radar level measurement of liquids and solids.

Key Difficulties

Conditions are high temperature and pressure with both steam and saline water and, on top of that, drift under high temperature and pressure, with very costly unplanned outages, which a standard configuration cannot handle for long. The design therefore starts with choosing antenna type by dielectric constant, range and process connection.

Implementation

The scope ran through the level range: level solution matched to the actual tank and silo geometry. Technically it hinges on choosing antenna type by dielectric constant, range and process connection, and on these requirements: compliance with power-industry codes and unit availability targets.

Customer Benefit

In practice this means reliable under heavy dust and vapour, reducing manual dipping, which cut the workload on the site maintenance team.