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FMR52 Micropilot

FMR52 Micropilot
Micropilot FMR52
Configurable Models 1 models
For applications in aggressive liquids Micropilot FMR52 offers extraordinary advantages with its completely PTFE-filled and flush-mounted horn antenna. The FMR52 is also the sensor for hygiene-sensitive applications in the food and life sciences industry - ASME BPE, USP Class VI, 3-A and EHEDG approvals. Micropilot is used for continuous, non-contact level measurement of liquids, pastes and slurries. The measurement is not affected by changing media, temperature changes, gas blankets or vapors.
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Continuous / Liquids

Measuring Principle Level radar
Characteristic / Application Premium device for continuous non-contact level measurement, in which aggressive media are used as well as for highest hygiene requirements (ASME BPE, USP Class VI);
Flush mounted, fully PTFE filled horn antenna
Specialities Heartbeat Technology,
SIL 2 according to IEC 61508,
Bluetooth® commissioning,
Operation and maintenance SmartBlue App,
Safety and reliability with Multi-Echo Tracking,
HistoROM,
RFID TAG for easy identification
Supply / Communication 2-wire (HART / PROFIBUS PA/ FOUNDATION Fieldbus)
4-wire (HART)
Bluetooth® wireless technology and App (optional)
Frequency K-band (~26 GHz)
Accuracy +/- 2 mm (0.08 in)
Ambient temperature -50...+80 °C
(-58...+176 °F)
Process temperature -196...+200 °C
(-321...+392 °F)
Process pressure / max. overpressure limit Vacuum...25 bar
(Vacuum...363 psi)
Main wetted parts PTFE
Process connection Flange:
DN50...DN150
ASME 2"...6"
JIS 10K
Process connection hygienic Tri-Clamp ISO2852
DIN11851
Max. measurement distance Standard: 40 m (131 ft)
With advanced dynamics: 60 m (197 ft)
Communication 4...20 mA HART
PROFIBUS PA
FOUNDATION Fieldbus
Bluetooth® wireless technology
Certificates / Approvals ATEX, FM, CSA C/US, IEC Ex, JPN Ex, INMETRO, NEPSI, KC, EAC, UK Ex
Safety approvals Overfill protection WHG
SIL
Design approvals EN 10204-3.1
ASME B31.3
AD2000
Hygienic approvals 3A, EHEDG
CoC ASME-BPE
Marine approval GL/ ABS/ LR/ BV/ DNV
Options Display,
Customized parameterization,
Remote operation via SmartBlue App using Bluetooth®,
Gas-tight feed through,
PWIS free
Application limits Maximum measuring range is dependent on the tank form and/or application
Ammoniacal gas phase:
FMR54 in stilling well
Strong build-up formation:
FMR54 with air purge
Custody transfer measurement:
FMR5xx

Use FMR52 for corrosion-resistant applications; for ordinary applications use FMR50, and for high temperature and high pressure use FMR51.

Micropilot FMR52 uses a flush horn antenna made entirely of PTFE, offering excellent corrosion resistance and is used for level measurement of strongly corrosive liquids. The FMR52 sensor has passed ASME BPE, USP Class VI, 3-A and EHEDG certifications and is also suitable for hygienically demanding measurement applications in the food and life sciences industries. Micropilot is used for continuous, non-contact level measurement of liquids, pastes and slurries. The measurement is unaffected by changes in the medium, temperature changes, gas phase or vapor.

 

Benefits

Hardware and software developed in accordance with IEC 61508; a single device meets SIL2, and SIL3 under homogeneous redundancy

Stable and reliable non-contact measurement, unaffected by changes in the medium and process conditions

HistoROM integrated data storage unit for fast commissioning, maintenance and diagnostics

High measurement reliability based on multi-echo tracking, ensuring accurate measurement even with obstacles in the vessel

Heartbeat Technology for efficient and safe plant operation throughout the entire life cycle

Seamless integration into control or asset management systems, intuitive menu-guided operating concept (on site or via the control system)

Certified by world-leading SIL and WHG tests, saving time and money

 

Application

Flush-mounted horn antenna perfectly sealed with PTFE.

Process connection: flush-mounted composite flange, hygienic process connections (clamp, 11851)

Temperature range: -196°C to +200°C (-320.8 to +392°F)

Pressure range: -1 to +25 bar (-14.5 to +362 psi)

Maximum measuring range: 40 m (131 ft), 60 m (197 ft) with advanced dynamics

Accuracy: ±2 mm

K-band: 26 GHz

International explosion protection approvals, WHG overflow protection, SIL, hygienic approval, marine approval

Spare Parts & Accessories 58

58 spare parts · click to collapse
Order codeDescription
71115174Housing filter plug 316L, GT18, 1 setConsists of: 2x filter plug metall 316L. 1x pressure compensation filter. Usage: FMP50/FMP51/FMP52/FMP53/ FMP54/FMP55/FMP56/FMP57, FMR50/FMR51/ FMR52/FMR53/FMR54/FMR56/FMR57, FMR62/FMR67. Usage: Promass 200/TB2, Prosonic Flow 200, Prowirl 200.Details
71115175Housing Filter Plug (Brass/Nickel)Consists of: 2x filter plug brass nickel, pressure compensation filter. Usage: FMP50/FMP51/FMP52/FMP53/ FMP54/FMP55/FMP56/FMP57, FMR50/FMR51/ FMR52/FMR53/FMR54/FMR56/FMR57, FMR60/FMR62/FMR67. Usage: Promass 200/TB2, Prosonic Flow 200, Promag 200, Prowirl 200.Details
71115176housing fixing clipUsage: housing GT18/GT19/GT20, FMP50/FMP51/FMP52/FMP53/FMP54/FMP55/ FMP56/FMP57, FMR50/FMR51/FMR52/FMR53/ FMR54/FMR56/FMR57, FMR60/FMR62/FMR67. Usage: Promass 200/TB2, Prosonic Flow 200, Promag 200, Prowirl 200.Details
71110281Aluminum coverMaterial: 316L. O-ring, EPDM, PTFE coated. Usage: FMP51/FMP52/FMP54/FMP55/ FMP56/FMP57, FMR51/FMR52/FMR53/ FMR54/FMR57, FMR62/FMR67. Usage: Promass 200/TB2, Prosonic Flow 200, Prowirl 200.Details
71383631housingMaterial: 316L. O-Ring FVMQ. Usage: FMP51/FMP54, FMR51/FMR52/FMR54. Usage: Prowirl 200.Details
71110282Aluminum coverMaterial: 316L. O-ring NBR, PTFE coated. Usage: FMP51/FMP52/FMP54/FMP55/ FMP56/FMP57, FMR51/FMR52/FMR53/ FMR54/FMR57, FMR62/FMR67, FHX50. Usage: Promass 200/TB2, Prosonic Flow 200, Prowirl 200.Details
71383666housingMaterial: 316L. O-Ring FVMQ. Usage: FMP51/FMP54, FMR51/FMR52/FMR54. Usage: Prowirl 200.Details
71110293Aluminum coverMaterial: plastics PBT, metallized. O-ring EPDM, PTFE coated. Usage: FMP50/FMP51/FMP52/FMP53/ FMP54/FMP55/FMP56/FMP57, FMR50/FMR51/ FMR52/FMR53/FMR54/FMR56/FMR57, FMR60/FMR62/FMR67.Details
71110292Aluminum coverMaterial: plastics PBT-FR sight glas PC. O-ring EPDM, PTFE coated. Usage: FHX50, FMP50/FMP51/FMP52/ FMP53/FMP54/FMP55/FMP56/FMP57, FMR50/ FMR51/FMR52/FMR53/FMR54/FMR56/FMR57, FMR60/FMR62/FMR67.Details
71110297Aluminum coverMaterial: aluminium, coated. O-ring EPDM, PTFE coated. Usage: FMP50/FMP51/FMP52/FMP53/ FMP54/FMP55/FMP56/FMP57, FMR50/FMR51/ FMR52/FMR53/FMR54/FMR56/FMR57, FMR60/FMR62/FMR67. Usage: Promass 200/TB2, Prosonic Flow 200, Promag 200, Prowirl 200.Details
71383674housingMaterial: Alu. O-Ring FVMQ. Usage: FMP51/FMP54, FMR51/FMR52/FMR54. Usage: Prowirl 200.Details
71110284Aluminum coverMaterial: 316L. O-ring EPDM /PTFE coated. Usage: terminal compartment Ex d/XP, FMP51/FMP52/FMP54/FMP55/FMP56/FMP57, FMR51/FMR52/FMR53/FMR54/FMR57, FMR62/FMR67. Usage: Promass 200/TB2, Prosonic Flow 200, Prowirl 200.Details
71383670housingMaterial: 316L. O-Ring FVMQ. Usage: FMP51/FMP54, FMR51/FMR52/FMR54. Usage: Prowirl 200.Details
71110291Aluminum coverMaterial: 316L. O-ring EPDM, PTFE coated. Usage: terminal compartment, not for Ex d/XP, FMP51/FMP52/FMP54/FMP55/FMP56/FMP57, FMR51/FMR52/FMR53/FMR54/FMR57, FMR62/FMR67. Usage: Promass 200/TB2, Prosonic Flow 200, Prowirl 200.Details
71383668housingMaterial: 316L. O-Ring FVMQ. Usage: FMP51/FMP54, FMR51/FMR52/FMR54. Usage: Prowirl 200.Details
71185516CoverMaterial: 316L. O-ring EPDM, PTFE coated. Usage: terminal compartment, for overvoltage protection, not for Ex d/XP, FMP50/FMP51/FMP52/FMP53/FMP54/FMP55/ FMP56/FMP57, FMR50/FMR51/FMR52/FMR53/ FMP54/FMP56/FMP57, FMR62/FMR67. Usage: Promass 200, Prosonic Flow 200, Prowirl 200.Details
71383671housingMaterial: 316L. O-Ring FVMQ. Usage: FMP51/FMP54, FMR51/FMR52/FMR54. Usage: Prowirl 200.Details
71110295Aluminum coverMaterial: plastics PBT, metallized. Usage: terminal compartment, not for Ex d/XP, FMP50/FMP51/FMP52/FMP53/FMP54/FMP55/ FMP56/FMP57, FMR50/FMR51/FMR52/FMR53/ FMR54/FMR56/FMR57, FMR60/FMR62/FMR67.Details
71185518CoverMaterial: plastic PBT, metallizied. O-ring EPDM, PTFE coated. Usage: terminal compartment, for overvoltage protection, not for Ex d/XP. Usage: FMP50/FMP51/FMP52/FMP53/ FMP54/FMP55/FMP56/FMP57, FMR50/FMR51/ FMR52/FMR53/FMR54/FMR56/FMR57, FMR60/FMR62/FMR67.Details
71110301Aluminum coverMaterial: aluminium, coated. O-ring EPDM, PTFE coated. Usage: terminal compartment, not for Ex d/XP, FMP50/FMP51/FMP52/FMP53/FMP54/FMP55/ FMP56/FMP57, FMR50/FMR51/FMR52/FMR53/ FMR54/FMR56/FMR57, FMR60/FMR62/FMR67. Usage: Promass 200/TB2, Prosonic Flow 200, Promag 200, Prowirl 200.Details

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Measuring Principle Video

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Source:Endress+Hauserwebsite public information

1 models · click to collapse
All documents for this model
8 documents · click to expand
BA

Micropilot FMR51, FMR52 HART 操作手册 Chinese

HART Rev. 0718 198 pages
Preview
BA

Micropilot FMR51, FMR52 FOUNDATION Fieldbus 操作手册 Chinese

FOUNDATION-Fieldbus Rev. 0418 202 pages
Preview
BA

Micropilot FMR51, FMR52 PROFIBUS PA 操作手册 Chinese

PROFIBUS-PA Rev. 0418 182 pages
Preview
BA

Micropilot FMR51, FMR52 HART Operating Instructions English

HART Rev. 0718 204 pages
Preview
BA

Micropilot FMR51, FMR52 FOUNDATION Fieldbus Operating Instructions English

FOUNDATION-Fieldbus Rev. 0418 204 pages
Preview
BA

Micropilot FMR51, FMR52 PROFIBUS PA Operating Instructions English

PROFIBUS-PA Rev. 0418 186 pages
Preview
TI

TI Micropilot FMR51, FMR52 Chinese

Rev. 1125 112 pages
Preview
TI

TI Micropilot FMR51, FMR52 English

Rev. 1125 112 pages
Preview
Municipal Wastewater Treatment

Municipal Wastewater Treatment · radar — Application Case

Project Overview

The site is the inlet, biological and outlet stages of a municipal plant. The customer wanted radar properly configured on the existing plant, with the aim of continuous radar level measurement of liquids and solids.

Technical Challenges

What actually causes trouble is high solids and corrosive fractions, with large diurnal flow swings, and effluent parameters drift and probes foul with sludge and biofilm. All of this means the radar configuration has to involve choosing antenna type by dielectric constant, range and process connection.

Configuration

Supply and installation were organised through the level range: level solution matched to the actual tank and silo geometry. On site this meant choosing antenna type by dielectric constant, range and process connection, checked line by line against: stable compliance with Grade 1A discharge limits and online data reporting.

Performance

After commissioning the outcome is reliable under heavy dust and vapour, reducing manual dipping, and the readings are now used for process tuning.

Food & Beverage

Food & Beverage · radar — Application Case

Site Conditions

This is a Food & Beverage customer whose plant is at dosing, pasteurising, filling and CIP stages. The main task was continuous radar level measurement of liquids and solids.

The Problem

The difficulty lies in syrups, dairy and beverages that scale easily, under strict hygienic requirements; at the same time frequent cleaning demands instruments that withstand hot CIP/SIP caustic cycles. Specification therefore means choosing antenna type by dielectric constant, range and process connection.

What We Did

We took a level range approach — level solution matched to the actual tank and silo geometry. Delivery was built around choosing antenna type by dielectric constant, range and process connection, with point-by-point checks on: food-safety and hygienic design per 3-A / EHEDG.

Operating Outcome

In service the system performs as intended — reliable under heavy dust and vapour, reducing manual dipping, with routine maintenance falling noticeably.

Chemical & Pharmaceutical

Chemical & Pharmaceutical · radar — Application Case

Application Context

reactors, metering vessels and finished-product tanks is a typical Chemical & Pharmaceutical duty. The project started from radar , focusing on continuous radar level measurement of liquids and solids.

Process Constraints

corrosion plus Ex protection shortens instrument life and makes downtime costly, and highly corrosive media with solvents and crystallisation, partly in explosive atmospheres only amplify it. The radar specification must therefore cover choosing antenna type by dielectric constant, range and process connection.

Delivery Approach

Delivery was handled as the level range — level solution matched to the actual tank and silo geometry. Execution centred on choosing antenna type by dielectric constant, range and process connection, together with Ex certification and GMP traceability of records.

Field Results

Operation shows the benefit clearly — reliable under heavy dust and vapour, reducing manual dipping, with confidence in this measuring point improving markedly.

Power & Energy

Power & Energy · radar — Application Case

Customer Profile

The typical setting in Power & Energy is boiler feedwater, turbine condensate and FGD/DeNOx systems. The measuring point is radar ; the focus is continuous radar level measurement of liquids and solids.

Key Difficulties

Conditions are high temperature and pressure with both steam and saline water and, on top of that, drift under high temperature and pressure, with very costly unplanned outages, which a standard configuration cannot handle for long. The design therefore starts with choosing antenna type by dielectric constant, range and process connection.

Implementation

The scope ran through the level range: level solution matched to the actual tank and silo geometry. Technically it hinges on choosing antenna type by dielectric constant, range and process connection, and on these requirements: compliance with power-industry codes and unit availability targets.

Customer Benefit

In practice this means reliable under heavy dust and vapour, reducing manual dipping, which cut the workload on the site maintenance team.