Instrumentation · Engineering · Package · PLC
0755-82221901 sales@ainstru.com

FMR54 Micropilot

FMR54 Micropilot
Micropilot FMR54
Configurable Models 1 models
Micropilot FMR54 is prepared for the use in high temperature and high pressure applications and with the specially designed planar antenna it is particularly suited for stilling well applications. The FMR54 free space radar is used for continuous, non-contact level measurement of liquids, pastes and slurries. The measurement is not affected by changing media, temperature changes, gas blankets or vapors.
Compare

Continuous / Liquids

Measuring Principle Level radar
Characteristic / Application Continuous non-contact level measurement for use in high-pressure and high-temperature applications,
Horn or planar antenna
Specialities Heartbeat Technology,
SIL 2 according to IEC 61508,
Bluetooth® commissioning,
Operation and maintenance SmartBlue App,
Safety and reliability with Multi-Echo Tracking,
HistoROM,
RFID TAG for easy identification
Supply / Communication 2-wire (HART / PROFIBUS PA/ FOUNDATION Fieldbus)
4-wire (HART)
Bluetooth® wireless technology and App (optional)
Frequency C-band (~6 GHz)
Accuracy +/- 6 mm (0.24 in)
Ambient temperature -50...+80 °C
(-58...+176 °F)
Process temperature -60...+400°C
(-76...+752°F)
Process pressure / max. overpressure limit Vacuum...160 bar
(Vacuum...2320 psi)
Main wetted parts 316L
Process connection Flange:
DN80...DN300,
ASME 3"...12",
JIS 10K, 20K
Max. measurement distance Standard: 20 m (65 ft)
Planar antenna in stilling well: 38 m (125 ft)
Communication 4...20 mA HART
PROFIBUS PA
FOUNDATION Fieldbus
Bluetooth® wireless technology
Certificates / Approvals ATEX, FM, CSA C/US, IEC Ex, JPN Ex, INMETRO, NEPSI, KC, EAC, UK Ex
Safety approvals Overfill protection WHG
SIL
Design approvals EN 10204-3.1
NACE MR0175, MR0103
ASME B31.3
AD2000
Marine approval GL/ ABS/ LR/ BV/ DNV
Options Display,
Customized parameterization,
Remote operation via SmartBlue App using Bluetooth®,
PWIS free,
Gastight feed through
Application limits Maximum measuring range is dependent on the tank form and/or
application
Free space with nozzle:
FMR51, FMR52, FMR53
Stilling well with ball valve:
FMR51, FMR52
Hygiene requirements:
FMR52, FMR53
316L or Alloy C non-resistant:
FMR52, FMR53

Micropilot FMR54 is mainly used for level measurement in high-temperature and high-pressure applications; its specially designed flat-face antenna is particularly suitable for level measurement in stilling wells. Micropilot FMR54 is used for continuous, non-contact level measurement of liquids, pastes and slurries. The measured value is unaffected by changes in the medium, temperature changes, gas blanket or vapor.

 

Benefits

Hardware and software developed in accordance with IEC 61508; a single device meets SIL2, and SIL3 under homogeneous redundancy

HistoROM integrated data storage unit for fast commissioning, maintenance and diagnostics

High measurement reliability based on multi-echo tracking, ensuring accurate measurement even with obstacles in the vessel

Stable and reliable measurement, unaffected by changes in the medium and process conditions

Heartbeat Technology for efficient and safe plant operation throughout the entire life cycle

Seamless integration into control or asset management systems, intuitive menu-guided operating concept (on site or via the control system)

Certified by world-leading SIL and WHG tests, saving time and money

 

Application

Horn antenna or parabolic (stilling-well) antenna, particularly suitable for horizontal applications.

 

Process connection: flange

Temperature range: -196 to +400°C (-76 to +752°F)

Pressure range: -1 to +160 bar (-14.5 to +2,320 psi)

Maximum measuring range: 20 m (66 ft)

Accuracy: ±6 mm

C-band: 6 GHz

International explosion protection approvals, WHG overflow protection, SIL, 5-point linearity protocol

Spare Parts & Accessories 76

76 spare parts · click to collapse
Order codeDescription
71115174Housing filter plug 316L, GT18, 1 setConsists of: 2x filter plug metall 316L. 1x pressure compensation filter. Usage: FMP50/FMP51/FMP52/FMP53/ FMP54/FMP55/FMP56/FMP57, FMR50/FMR51/ FMR52/FMR53/FMR54/FMR56/FMR57, FMR62/FMR67. Usage: Promass 200/TB2, Prosonic Flow 200, Prowirl 200.Details
71115175Housing Filter Plug (Brass/Nickel)Consists of: 2x filter plug brass nickel, pressure compensation filter. Usage: FMP50/FMP51/FMP52/FMP53/ FMP54/FMP55/FMP56/FMP57, FMR50/FMR51/ FMR52/FMR53/FMR54/FMR56/FMR57, FMR60/FMR62/FMR67. Usage: Promass 200/TB2, Prosonic Flow 200, Promag 200, Prowirl 200.Details
71115176housing fixing clipUsage: housing GT18/GT19/GT20, FMP50/FMP51/FMP52/FMP53/FMP54/FMP55/ FMP56/FMP57, FMR50/FMR51/FMR52/FMR53/ FMR54/FMR56/FMR57, FMR60/FMR62/FMR67. Usage: Promass 200/TB2, Prosonic Flow 200, Promag 200, Prowirl 200.Details
71110281Aluminum coverMaterial: 316L. O-ring, EPDM, PTFE coated. Usage: FMP51/FMP52/FMP54/FMP55/ FMP56/FMP57, FMR51/FMR52/FMR53/ FMR54/FMR57, FMR62/FMR67. Usage: Promass 200/TB2, Prosonic Flow 200, Prowirl 200.Details
71383631housingMaterial: 316L. O-Ring FVMQ. Usage: FMP51/FMP54, FMR51/FMR52/FMR54. Usage: Prowirl 200.Details
71110282Aluminum coverMaterial: 316L. O-ring NBR, PTFE coated. Usage: FMP51/FMP52/FMP54/FMP55/ FMP56/FMP57, FMR51/FMR52/FMR53/ FMR54/FMR57, FMR62/FMR67, FHX50. Usage: Promass 200/TB2, Prosonic Flow 200, Prowirl 200.Details
71383666housingMaterial: 316L. O-Ring FVMQ. Usage: FMP51/FMP54, FMR51/FMR52/FMR54. Usage: Prowirl 200.Details
71110284Aluminum coverMaterial: 316L. O-ring EPDM /PTFE coated. Usage: terminal compartment Ex d/XP, FMP51/FMP52/FMP54/FMP55/FMP56/FMP57, FMR51/FMR52/FMR53/FMR54/FMR57, FMR62/FMR67. Usage: Promass 200/TB2, Prosonic Flow 200, Prowirl 200.Details
71383670housingMaterial: 316L. O-Ring FVMQ. Usage: FMP51/FMP54, FMR51/FMR52/FMR54. Usage: Prowirl 200.Details
71110291Aluminum coverMaterial: 316L. O-ring EPDM, PTFE coated. Usage: terminal compartment, not for Ex d/XP, FMP51/FMP52/FMP54/FMP55/FMP56/FMP57, FMR51/FMR52/FMR53/FMR54/FMR57, FMR62/FMR67. Usage: Promass 200/TB2, Prosonic Flow 200, Prowirl 200.Details
71383668housingMaterial: 316L. O-Ring FVMQ. Usage: FMP51/FMP54, FMR51/FMR52/FMR54. Usage: Prowirl 200.Details
71110293Aluminum coverMaterial: plastics PBT, metallized. O-ring EPDM, PTFE coated. Usage: FMP50/FMP51/FMP52/FMP53/ FMP54/FMP55/FMP56/FMP57, FMR50/FMR51/ FMR52/FMR53/FMR54/FMR56/FMR57, FMR60/FMR62/FMR67.Details
71110292Aluminum coverMaterial: plastics PBT-FR sight glas PC. O-ring EPDM, PTFE coated. Usage: FHX50, FMP50/FMP51/FMP52/ FMP53/FMP54/FMP55/FMP56/FMP57, FMR50/ FMR51/FMR52/FMR53/FMR54/FMR56/FMR57, FMR60/FMR62/FMR67.Details
71110295Aluminum coverMaterial: plastics PBT, metallized. Usage: terminal compartment, not for Ex d/XP, FMP50/FMP51/FMP52/FMP53/FMP54/FMP55/ FMP56/FMP57, FMR50/FMR51/FMR52/FMR53/ FMR54/FMR56/FMR57, FMR60/FMR62/FMR67.Details
71110297Aluminum coverMaterial: aluminium, coated. O-ring EPDM, PTFE coated. Usage: FMP50/FMP51/FMP52/FMP53/ FMP54/FMP55/FMP56/FMP57, FMR50/FMR51/ FMR52/FMR53/FMR54/FMR56/FMR57, FMR60/FMR62/FMR67. Usage: Promass 200/TB2, Prosonic Flow 200, Promag 200, Prowirl 200.Details
71383675housingMaterial: Alu. O-Ring FVMQ. Usage: FMP51/FMP54, FMR51/FMR52/FMR54. Usage: Prowirl 200.Details
71110299Aluminum coverMaterial: aluminium, coated. O-ring EPDM, PTFE coated. Usage: FMP50/FMP51/FMP52/FMP53/ FMP54/FMP55/FMP56/FMP57, FMR50/FMR51/ FMR52/FMR53/FMR54/FMR56/FMR57, FMR60/FMR62/FMR67. Usage: Promass 200/TB2, Prosonic Flow 200, Promag 200, Prowirl 200.Details
71383674housingMaterial: Alu. O-Ring FVMQ. Usage: FMP51/FMP54, FMR51/FMR52/FMR54. Usage: Prowirl 200.Details
71185516CoverMaterial: 316L. O-ring EPDM, PTFE coated. Usage: terminal compartment, for overvoltage protection, not for Ex d/XP, FMP50/FMP51/FMP52/FMP53/FMP54/FMP55/ FMP56/FMP57, FMR50/FMR51/FMR52/FMR53/ FMP54/FMP56/FMP57, FMR62/FMR67. Usage: Promass 200, Prosonic Flow 200, Prowirl 200.Details
71383671housingMaterial: 316L. O-Ring FVMQ. Usage: FMP51/FMP54, FMR51/FMR52/FMR54. Usage: Prowirl 200.Details

Configurator / Comparison

ConfigureEnter a product model to configure
CompareEnter the product models to compare — up to three products

   

   

 

 

Measuring principle video

Click to play
1 models · click to collapse
All documents for this model
8 documents · click to expand
BA

Micropilot FMR53, FMR54 HART 操作手册 Chinese

HART Rev. 0718 196 pages
Preview
BA

Micropilot FMR53, FMR54 FOUNDATION Fieldbus 操作手册 Chinese

FOUNDATION-Fieldbus Rev. 0418 198 pages
Preview
BA

Micropilot FMR53, FMR54 PROFIBUS PA 操作手册 Chinese

PROFIBUS-PA Rev. 0418 180 pages
Preview
BA

Micropilot FMR53, FMR54 HART Operating Instructions English

HART Rev. 0718 202 pages
Preview
BA

Micropilot FMR53, FMR54 FOUNDATION Fieldbus Operating Instructions English

FOUNDATION-Fieldbus Rev. 0418 204 pages
Preview
BA

Micropilot FMR53, FMR54 PROFIBUS PA Operating Instructions English

PROFIBUS-PA Rev. 0418 184 pages
Preview
TI

TI Micropilot FMR53, FMR54 Chinese

Rev. 1125 104 pages
Preview
TI

TI Micropilot FMR53, FMR54 English

Rev. 1125 104 pages
Preview
Municipal Wastewater Treatment

Municipal Wastewater Treatment · radar — Application Case

Project Overview

The site is the inlet, biological and outlet stages of a municipal plant. The customer wanted radar properly configured on the existing plant, with the aim of continuous radar level measurement of liquids and solids.

Technical Challenges

What actually causes trouble is high solids and corrosive fractions, with large diurnal flow swings, and effluent parameters drift and probes foul with sludge and biofilm. All of this means the radar configuration has to involve choosing antenna type by dielectric constant, range and process connection.

Configuration

Supply and installation were organised through the level range: level solution matched to the actual tank and silo geometry. On site this meant choosing antenna type by dielectric constant, range and process connection, checked line by line against: stable compliance with Grade 1A discharge limits and online data reporting.

Performance

After commissioning the outcome is reliable under heavy dust and vapour, reducing manual dipping, and the readings are now used for process tuning.

Food & Beverage

Food & Beverage · radar — Application Case

Site Conditions

This is a Food & Beverage customer whose plant is at dosing, pasteurising, filling and CIP stages. The main task was continuous radar level measurement of liquids and solids.

The Problem

The difficulty lies in syrups, dairy and beverages that scale easily, under strict hygienic requirements; at the same time frequent cleaning demands instruments that withstand hot CIP/SIP caustic cycles. Specification therefore means choosing antenna type by dielectric constant, range and process connection.

What We Did

We took a level range approach — level solution matched to the actual tank and silo geometry. Delivery was built around choosing antenna type by dielectric constant, range and process connection, with point-by-point checks on: food-safety and hygienic design per 3-A / EHEDG.

Operating Outcome

In service the system performs as intended — reliable under heavy dust and vapour, reducing manual dipping, with routine maintenance falling noticeably.

Chemical & Pharmaceutical

Chemical & Pharmaceutical · radar — Application Case

Application Context

reactors, metering vessels and finished-product tanks is a typical Chemical & Pharmaceutical duty. The project started from radar , focusing on continuous radar level measurement of liquids and solids.

Process Constraints

corrosion plus Ex protection shortens instrument life and makes downtime costly, and highly corrosive media with solvents and crystallisation, partly in explosive atmospheres only amplify it. The radar specification must therefore cover choosing antenna type by dielectric constant, range and process connection.

Delivery Approach

Delivery was handled as the level range — level solution matched to the actual tank and silo geometry. Execution centred on choosing antenna type by dielectric constant, range and process connection, together with Ex certification and GMP traceability of records.

Field Results

Operation shows the benefit clearly — reliable under heavy dust and vapour, reducing manual dipping, with confidence in this measuring point improving markedly.

Power & Energy

Power & Energy · radar — Application Case

Customer Profile

The typical setting in Power & Energy is boiler feedwater, turbine condensate and FGD/DeNOx systems. The measuring point is radar ; the focus is continuous radar level measurement of liquids and solids.

Key Difficulties

Conditions are high temperature and pressure with both steam and saline water and, on top of that, drift under high temperature and pressure, with very costly unplanned outages, which a standard configuration cannot handle for long. The design therefore starts with choosing antenna type by dielectric constant, range and process connection.

Implementation

The scope ran through the level range: level solution matched to the actual tank and silo geometry. Technically it hinges on choosing antenna type by dielectric constant, range and process connection, and on these requirements: compliance with power-industry codes and unit availability targets.

Customer Benefit

In practice this means reliable under heavy dust and vapour, reducing manual dipping, which cut the workload on the site maintenance team.