Micropilot FMR54
Technical Data
CompareContinuous / Liquids
| Measuring Principle | Level radar |
| Characteristic / Application | Continuous non-contact level measurement for use in high-pressure and high-temperature applications, Horn or planar antenna |
| Specialities | Heartbeat Technology, SIL 2 according to IEC 61508, Bluetooth® commissioning, Operation and maintenance SmartBlue App, Safety and reliability with Multi-Echo Tracking, HistoROM, RFID TAG for easy identification |
| Supply / Communication | 2-wire (HART / PROFIBUS PA/ FOUNDATION Fieldbus) 4-wire (HART) Bluetooth® wireless technology and App (optional) |
| Frequency | C-band (~6 GHz) |
| Accuracy | +/- 6 mm (0.24 in) |
| Ambient temperature | -50...+80 °C (-58...+176 °F) |
| Process temperature | -60...+400°C (-76...+752°F) |
| Process pressure / max. overpressure limit | Vacuum...160 bar (Vacuum...2320 psi) |
| Main wetted parts | 316L |
| Process connection | Flange: DN80...DN300, ASME 3"...12", JIS 10K, 20K |
| Max. measurement distance | Standard: 20 m (65 ft) Planar antenna in stilling well: 38 m (125 ft) |
| Communication | 4...20 mA HART PROFIBUS PA FOUNDATION Fieldbus Bluetooth® wireless technology |
| Certificates / Approvals | ATEX, FM, CSA C/US, IEC Ex, JPN Ex, INMETRO, NEPSI, KC, EAC, UK Ex |
| Safety approvals | Overfill protection WHG SIL |
| Design approvals | EN 10204-3.1 NACE MR0175, MR0103 ASME B31.3 AD2000 |
| Marine approval | GL/ ABS/ LR/ BV/ DNV |
| Options | Display, Customized parameterization, Remote operation via SmartBlue App using Bluetooth®, PWIS free, Gastight feed through |
| Application limits | Maximum measuring range is dependent on the tank form and/or application Free space with nozzle: FMR51, FMR52, FMR53 Stilling well with ball valve: FMR51, FMR52 Hygiene requirements: FMR52, FMR53 316L or Alloy C non-resistant: FMR52, FMR53 |
Micropilot FMR54 is mainly used for level measurement in high-temperature and high-pressure applications; its specially designed flat-face antenna is particularly suitable for level measurement in stilling wells. Micropilot FMR54 is used for continuous, non-contact level measurement of liquids, pastes and slurries. The measured value is unaffected by changes in the medium, temperature changes, gas blanket or vapor.
Benefits
Hardware and software developed in accordance with IEC 61508; a single device meets SIL2, and SIL3 under homogeneous redundancy
HistoROM integrated data storage unit for fast commissioning, maintenance and diagnostics
High measurement reliability based on multi-echo tracking, ensuring accurate measurement even with obstacles in the vessel
Stable and reliable measurement, unaffected by changes in the medium and process conditions
Heartbeat Technology for efficient and safe plant operation throughout the entire life cycle
Seamless integration into control or asset management systems, intuitive menu-guided operating concept (on site or via the control system)
Certified by world-leading SIL and WHG tests, saving time and money
Application
Horn antenna or parabolic (stilling-well) antenna, particularly suitable for horizontal applications.
Process connection: flange
Temperature range: -196 to +400°C (-76 to +752°F)
Pressure range: -1 to +160 bar (-14.5 to +2,320 psi)
Maximum measuring range: 20 m (66 ft)
Accuracy: ±6 mm
C-band: 6 GHz
International explosion protection approvals, WHG overflow protection, SIL, 5-point linearity protocol
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Technical Documentation
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Case Studies
Municipal Wastewater Treatment — Wastewater Treatment Plant · Radar Application Case
Project Background
Municipal Wastewater Treatment customers at the Wastewater Treatment Plant stage have long faced the challenge of insufficient accuracy in effluent quality monitoring and instruments prone to contamination causing data drift, affecting compliance discharge, placing higher demands on the stability and measurement accuracy of Radar.
Solution
Based on the on-site conditions, the Ainstru technical team selected suitable Radar for the customer and delivered one-stop service covering selection, installation, commissioning and tuning.
Results
- Measurement accuracy and response speed significantly improved, with stable and reliable data;
- Instruments adapt to complex Municipal Wastewater Treatment conditions, greatly reducing maintenance;
- Helping customers achieve continuous online monitoring and cost reduction, highly recognized by customers.
Food & Beverage — Food Production Line · Radar Application Case
Project Background
Food & Beverage customers at the Food Production Line stage have long faced the challenge of high hygienic measurement requirements, with inline instruments needing to withstand CIP/SIP cleaning while maintaining stable accuracy, placing higher demands on the stability and measurement accuracy of Radar.
Solution
Based on the on-site conditions, the Ainstru technical team selected suitable Radar for the customer and delivered one-stop service covering selection, installation, commissioning and tuning.
Results
- Measurement accuracy and response speed significantly improved, with stable and reliable data;
- Instruments adapt to complex Food & Beverage conditions, greatly reducing maintenance;
- Helping customers achieve continuous online monitoring and cost reduction, highly recognized by customers.
Chemical & Pharmaceutical — Reactors and Storage Tanks · Radar Application Case
Project Background
Chemical & Pharmaceutical customers at the Reactors and Storage Tanks stage have long faced the challenge of highly corrosive media and complex conditions, requiring corrosion-resistant and explosion-proof instruments, placing higher demands on the stability and measurement accuracy of Radar.
Solution
Based on the on-site conditions, the Ainstru technical team selected suitable Radar for the customer and delivered one-stop service covering selection, installation, commissioning and tuning.
Results
- Measurement accuracy and response speed significantly improved, with stable and reliable data;
- Instruments adapt to complex Chemical & Pharmaceutical conditions, greatly reducing maintenance;
- Helping customers achieve continuous online monitoring and cost reduction, highly recognized by customers.
Power & Energy — Power Plant Boiler and Turbine · Radar Application Case
Project Background
Power & Energy customers at the Power Plant Boiler and Turbine stage have long faced the challenge of unstable measurement under high temperature and pressure, with high maintenance and downtime costs, placing higher demands on the stability and measurement accuracy of Radar.
Solution
Based on the on-site conditions, the Ainstru technical team selected suitable Radar for the customer and delivered one-stop service covering selection, installation, commissioning and tuning.
Results
- Measurement accuracy and response speed significantly improved, with stable and reliable data;
- Instruments adapt to complex Power & Energy conditions, greatly reducing maintenance;
- Helping customers achieve continuous online monitoring and cost reduction, highly recognized by customers.
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