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SGC500

SGC500
Overfill protection system
The Overfill Prevention System complies with API2350 and WHG. It works as automatic or manual system and can detect signals for overflow, pump protection and leakage in the base of the tank and issue alarms. If a defined level is overshot/undershot, or if a leak is detected, the system automatically activates signaling elements and outputs relevant messages on a display. The system is designed for up to 128 tanks and has an automated proof-test sequence. A report can be created and exported.

Overfill protection system SOP300, providing reliable and safe overfill protection

Benefits

  • A fully independent solution compliant with API 2350 offers high confidence and high reliability.

  • The modular, scalable solution safeguards your investment.

  • The fully automatic self-test program shortens commissioning and maintenance time.

  • Detailed warning and alarm messages help users make quick decisions and take timely remedial action.

  • Seamless integration into monitoring systems with remote monitoring via standard interfaces such as Modbus TCP.

  • Shorter design and commissioning times and lower maintenance costs.

Applications

The overfill protection system complies with API 2350 and WHG standards. It can automatically or manually detect overfill, pump protection and tank leakage signals and trigger an alarm. If the level is above/below the set limit or a leak is detected, the system automatically issues a signal and the relevant information is displayed on the display unit. The system can monitor up to 128 tanks simultaneously and is equipped with a fully automatic self-test program. Reports can be created and exported.

The overfill protection system has different levels of safety functions (HH, H, L, LL) for monitoring different critical levels in the tank. It can also monitor tank leakage and leakage from the pipes in the tank. Suitable sensors must be used for monitoring. The overfill protection system must be installed in a safe environment (not in a hazardous or explosion-proof area). It is recommended to install the overfill protection system in a dry, ventilated room.

 

Spare Parts & Accessories 6

6 spare parts · click to collapse
Order codeDescription
71413799relayDetails
71413800controllerDetails
714138017" Touch Screen DisplayDetails
71413802gatewayDetails
71348777SIL alarm lampDetails
71348778SIL alarmDetails

Configurator / Comparison

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Source: Endress+Hauser public information from the website

All documents for this model
2 documents · click to expand
BA

Overfill Prevention System SOP300 Operating Instructions English

Rev. 0218 96 pages
Preview
TI

Overfill prevention system SOP300 Technical Information English

Rev. 0217 16 pages
Preview
Municipal Wastewater Treatment

Municipal Wastewater Treatment · data manager — Application Case

Site Conditions

This is a Municipal Wastewater Treatment customer whose plant is at the inlet, biological and outlet stages of a municipal plant. The main task was centralised data acquisition, storage and forwarding to management platforms.

The Problem

The difficulty lies in high solids and corrosive fractions, with large diurnal flow swings; at the same time effluent parameters drift and probes foul with sludge and biofilm. Specification therefore means selected by channel count, storage depth and forwarding protocol.

What We Did

We took a system components range approach — supplying as a full cabinet and signal-chain configuration. Delivery was built around selected by channel count, storage depth and forwarding protocol, with point-by-point checks on: stable compliance with Grade 1A discharge limits and online data reporting.

Operating Outcome

In service the system performs as intended — automatic backfill after outages, greatly improving data completeness, with routine maintenance falling noticeably.

Food & Beverage

Food & Beverage · data manager — Application Case

Application Context

dosing, pasteurising, filling and CIP stages is a typical Food & Beverage duty. The project started from data manager, focusing on centralised data acquisition, storage and forwarding to management platforms.

Process Constraints

frequent cleaning demands instruments that withstand hot CIP/SIP caustic cycles, and syrups, dairy and beverages that scale easily, under strict hygienic requirements only amplify it. The data manager specification must therefore cover selected by channel count, storage depth and forwarding protocol.

Delivery Approach

Delivery was handled as the system components range — supplying as a full cabinet and signal-chain configuration. Execution centred on selected by channel count, storage depth and forwarding protocol, together with food-safety and hygienic design per 3-A / EHEDG.

Field Results

Operation shows the benefit clearly — automatic backfill after outages, greatly improving data completeness, with confidence in this measuring point improving markedly.

Chemical & Pharmaceutical

Chemical & Pharmaceutical · data manager — Application Case

Customer Profile

The typical setting in Chemical & Pharmaceutical is reactors, metering vessels and finished-product tanks. The measuring point is data manager; the focus is centralised data acquisition, storage and forwarding to management platforms.

Key Difficulties

Conditions are highly corrosive media with solvents and crystallisation, partly in explosive atmospheres and, on top of that, corrosion plus Ex protection shortens instrument life and makes downtime costly, which a standard configuration cannot handle for long. The design therefore starts with selected by channel count, storage depth and forwarding protocol.

Implementation

The scope ran through the system components range: supplying as a full cabinet and signal-chain configuration. Technically it hinges on selected by channel count, storage depth and forwarding protocol, and on these requirements: Ex certification and GMP traceability of records.

Customer Benefit

In practice this means automatic backfill after outages, greatly improving data completeness, which cut the workload on the site maintenance team.

Power & Energy

Power & Energy · data manager — Application Case

Project Background

The project covers boiler feedwater, turbine condensate and FGD/DeNOx systems. The work centres on data manager and the core task is centralised data acquisition, storage and forwarding to management platforms.

Operating Challenges

The medium and duty are characterised by high temperature and pressure with both steam and saline water, and drift under high temperature and pressure, with very costly unplanned outages. So data manager cannot be specified generically — it calls for selected by channel count, storage depth and forwarding protocol.

Solution

The Ainstru engineering team worked through the system components range: supplying as a full cabinet and signal-chain configuration. The configuration involves selected by channel count, storage depth and forwarding protocol, with these requirements in view: compliance with power-industry codes and unit availability targets.

Results

Since start-up the system has run steadily; the practical result is automatic backfill after outages, greatly improving data completeness.