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POLYMETRON 9582 dissolved oxygen meter

POLYMETRON 9582 dissolved oxygen meter
9582 dissolved oxygen meter
HACH POLYMETRON
Polymetron 9582 dissolved oxygen analyzer can be used in power plants, semiconductor plants and other locations for low-concentration (ppb) dissolved oxygen analysis such as deaerated water.

Principle of operation:

The Polymetron 9582 dissolved oxygen analyzer is based on the Clark cell principle. The oxygen-permeable membrane of the probe isolates the water sample from the electrodes, so no sample conditioning is required. Other reducing or oxidizing ions cannot pass through the gas-permeable membrane and therefore do not interfere with the measurement.

  • A constant voltage is applied to the two electrodes to keep the potential of each electrode constant. The gold working electrode (cathode) reduces the dissolved oxygen in the water sample to hydroxide ions: O2 + 2H2O + 4e- --> 4OH. The oxidation reaction takes place on the surface of the large silver electrode (anode):

  • 4Ag+ + 4Br- --> 4AgBr + 4e-

The above redox reaction generates a diffusion current proportional to the dissolved oxygen concentration. The dissolved oxygen analyzer converts the measured current into the dissolved oxygen concentration in the water sample and displays it on the screen.

Features and benefits:

  • The Polymetron 9582 dissolved oxygen analyzer uses the electrochemical probe method, which meets the habits of more users and is classic and reliable.

  • Fast calibration: calibration from ppm level to ppb level can be completed in less than about 15 minutes.

  • Low detection limit, with a minimum detection limit of < 1 ppb.

  • The Polymetron 9582 dissolved oxygen analyzer uses the universal 9500 controller for easy integration.

  • Simple probe installation and operation. The membrane assembly is pre-installed and can be replaced in just a few seconds.

Technical specifications

  • Measuring range                               0 ~ 2000 ppb (0-2 ppm)

  • Minimum detection limit                            < 1 ppb

  • Units                                      mg/L, ppm, μg/L, ppb, mbar, hPa, inch Hg, mmHg

  • Repeatability                                  ± 0.5 ppb or ±5%, whichever is greater

  • Reproducibility                                ± 0.5 ppb or ±2%, whichever is greater

  • Response time                                For a step change of 1-40 ppb: < about 30 seconds

  • Maintenance interval                          Membrane life: 6 months, depending on the sample

  • Operating temperature range                       -20 ~ 60 °C (0 ~ 95% RH, non-condensing)

  • Temperature compensation                          Automatic compensation over 0 ~ 45°C (32 ~ 113 °F)

  • Connection                                    1/4 inch NPT threaded connection (6 mm or 1/4 inch tubing recommended)

  • Sample flow rate                          66 ~ 333 mL/min (4 ~ 10 L/hr)

  • Ordering information

  • Complete analyzer

  • 9582.99.00P4    9582 dissolved oxygen system, AC-DC

  • 9582.99.01P4    9582 dissolved oxygen system, Modbus 232/485, AC-DC

  • 9582.99.03P4    9582 dissolved oxygen system, Profibus, AC-DC

  • Communication module options

  • 9334600    4-20 mA output module (with 3 additional mA outputs)

  • 9013200    Modbus 232/485 module

  • 9173900    Profibus DP module

  • 9525700    pH / ORP analog module for POLYMETRON sensors

  • 9525800    Conductivity analog module for POLYMETRON sensors

  • Accessories and consumables

  • 09181=A=3600    Dissolved oxygen probe electrolyte, 25 mL

  • 09185=A=3500    Dissolved oxygen membrane, box of 4

  • 09182=A=1000    9582sc replacement electrode

Source: Public information from the HACH Water Quality website

Municipal Wastewater Treatment

Municipal Wastewater Treatment · Controllers and Sensors — Application Case

Site Conditions

This is a Municipal Wastewater Treatment customer whose plant is at the inlet, biological and outlet stages of a municipal plant. The main task was online water monitoring with a controller and sensor combination.

The Problem

The difficulty lies in high solids and corrosive fractions, with large diurnal flow swings; at the same time effluent parameters drift and probes foul with sludge and biofilm. Specification therefore means matching each controller channel to its sensor type.

What We Did

We took a Hach channel approach — supplying against the Hach original part numbers. Delivery was built around matching each controller channel to its sensor type, with point-by-point checks on: stable compliance with Grade 1A discharge limits and online data reporting.

Operating Outcome

In service the system performs as intended — factory-matched combinations that make faults easier to locate, with routine maintenance falling noticeably.

Food & Beverage

Food & Beverage · Controllers and Sensors — Application Case

Application Context

dosing, pasteurising, filling and CIP stages is a typical Food & Beverage duty. The project started from Controllers and Sensors, focusing on online water monitoring with a controller and sensor combination.

Process Constraints

frequent cleaning demands instruments that withstand hot CIP/SIP caustic cycles, and syrups, dairy and beverages that scale easily, under strict hygienic requirements only amplify it. The Controllers and Sensors specification must therefore cover matching each controller channel to its sensor type.

Delivery Approach

Delivery was handled as the Hach channel — supplying against the Hach original part numbers. Execution centred on matching each controller channel to its sensor type, together with food-safety and hygienic design per 3-A / EHEDG.

Field Results

Operation shows the benefit clearly — factory-matched combinations that make faults easier to locate, with confidence in this measuring point improving markedly.

Chemical & Pharmaceutical

Chemical & Pharmaceutical · Controllers and Sensors — Application Case

Customer Profile

The typical setting in Chemical & Pharmaceutical is reactors, metering vessels and finished-product tanks. The measuring point is Controllers and Sensors; the focus is online water monitoring with a controller and sensor combination.

Key Difficulties

Conditions are highly corrosive media with solvents and crystallisation, partly in explosive atmospheres and, on top of that, corrosion plus Ex protection shortens instrument life and makes downtime costly, which a standard configuration cannot handle for long. The design therefore starts with matching each controller channel to its sensor type.

Implementation

The scope ran through the Hach channel: supplying against the Hach original part numbers. Technically it hinges on matching each controller channel to its sensor type, and on these requirements: Ex certification and GMP traceability of records.

Customer Benefit

In practice this means factory-matched combinations that make faults easier to locate, which cut the workload on the site maintenance team.

Power & Energy

Power & Energy · Controllers and Sensors — Application Case

Project Background

The project covers boiler feedwater, turbine condensate and FGD/DeNOx systems. The work centres on Controllers and Sensors and the core task is online water monitoring with a controller and sensor combination.

Operating Challenges

The medium and duty are characterised by high temperature and pressure with both steam and saline water, and drift under high temperature and pressure, with very costly unplanned outages. So Controllers and Sensors cannot be specified generically — it calls for matching each controller channel to its sensor type.

Solution

The Ainstru engineering team worked through the Hach channel: supplying against the Hach original part numbers. The configuration involves matching each controller channel to its sensor type, with these requirements in view: compliance with power-industry codes and unit availability targets.

Results

Since start-up the system has run steadily; the practical result is factory-matched combinations that make faults easier to locate.