Instrumentation · Engineering · Package · PLC
0755-82221901 sales@ainstru.com

5100 Electromagnetic flow sensor

5100 Electromagnetic flow sensor
Electromagnetic flow sensor
Siemens 5100
SITRANS F M MAG 5100 W features a patented hard rubber NBR or Ebonite and EPDM liner design, making it a sensor suitable for all water applications. It is combined with the following MAG transmitters to form a complete flowmeter: SITRANS F M MAG 5000 — cost-effective transmitter, accuracy ±0.4% of flow velocity; SITRANS F M MAG 6000 — high performance, with bus communication and batching, accuracy ±0.2% of flow velocity; SITRANS F M MAG 6000 I — aluminum housing, optional explosion-proof certification, bus communication, batching, accuracy ±0.2% of flow velocity. The transmitter can be combined with the SITRANS FUE950 energy calculator.

Benefits

  • Can be installed with “zero point adjustment upward” and “zero point adjustment downward”
  • The liner is particularly suitable for drinking water applications requiring special certifications
  • Improved low-flow measurement accuracy for leak detection (NBR or EPDM liner)
  • Suitable for underground installation and permanent immersion (IP68) or underwater installation
  • Integrated grounding electrode – for many applications, grounding rings are not required
  • Short delivery time
  • SITRANS F M product line – thanks to Siemens' integrated platform, MAG 5000 / 6000 transmitters can be used with all product combinations (MAG 5100 /3100/1100):
    • Unique SensorProm technology – stores important sensor-related data and transmits the data to the transmitter. This enables simple and flexible pairing with sensors.
    • Plug and play – transmitters can be conveniently replaced and commissioned on site in just a few minutes
    • “Hot-swappable” - can be replaced during operation
    • Flexible installation – saves installation space or allows separate installation
    • Proven calibration ensures accurate flow measurement. Every Siemens flowmeter is calibrated in a calibration facility certified in accordance with ISO/IEC 17025.
    • Service and diagnostics – MAG on-site verification with traceable certification. Regular calibration of the SITRANS F M verifier ensures on-site measurement accuracy.

Details

Measuring range

0 - 10 m/s

Nominal size

DN 15 to DN 2000 (1" to 78")

Accuracy

0.2 % ±2.5 mm/s

Operating pressure

Up to 16 bar 

Ambient temperature

 -40 to 70 °C 

Medium temperature

 -10 to 70 °C 

Liner

EPDM NBR hard rubber, Ebonite hard rubber

Electrodes

Hastelloy C-276

Integrated grounding electrode

Material

Carbon steel with corrosion-resistant two-component epoxy resin coating

Drinking water application certifications

EPDM: WRAS, NSF/ANSI Standard 61, DVGW 270, ACS and BelgAqua

NBR: NSF/ANSI Standard 61, WRAS

Ebonite: WRAS

Custody transfer certifications

OILM R 49 

MI-001

PTB K7.2 (Germany)

BEV OE12/C040 (Austria)

General certifications

MCERTS Sira certificate No. MC080136/00

Application examples: water supply and drainage, wastewater and custody transfer water meters or cold water meters.

Advantages

  • DN 15 to DN 1200/2000 (½" to 48"/78")
  • The MAG 5100 W storage concept ensures short delivery times
  • Connection flanges EN 1092-1 (DIN 2501), ANSI, AWWA, AS and JIS
  • NBR hard rubber and hard rubber liners for all water treatment applications
  • EPDM liner complies with drinking water certifications
  • Stainless steel integrated grounding and measuring electrodes
  • The tapered liner design enables leak detection and improves low-flow measurement accuracy
  • Drinking water certification
  • Suitable for direct burial underground and permanent immersion in water
  • Custody transfer certification
  • Built-in length complies with ISO 13359; this standard covers sizes up to DN 400.
  • The SENSORPROM unit automatically reads calibration values and configuration parameters, simplifying commissioning
  • Patented built-in verifier, which can be operated using SENSORPROM signature technology
  • Custody transfer option for water supply metering, type approval OIML R49, verified in accordance with MI-001 - 0D inlet / 0D outlet devices
    • Type approval OIML R49
    • Complies with ISO 4064 and EN14154 standards for mechanical flowmeters
    • PTB K7.2
    • Kiwa water approval
  • FM fire water meter for automatic fire protection systems (Class No. 1044).
  • Meets EEC standards: PED EN 1092-1 flange 2014/68/EU pressure directive
  • On-site upgrade to IP68/NEMA 6P for standard sensors
  • Type approval for marine equipment (ABS, Bureau Veritas, DNV, GL, Lloyd's Register)

Application

SITRANS F M electromagnetic flow sensors are mainly used in the following areas:

  • Water abstraction
  • Water treatment
  • Water network distribution (leak detection management)
  • Custody transfer water metering
  • Irrigation
  • Wastewater treatment
  • Filtration systems (e.g. reverse osmosis and ultrafiltration systems)
  • Industrial water

Mode of operation

The flow measurement principle is based on Faraday's law of electromagnetic induction; the sensor converts the flow signal into a voltage signal proportional to the fluid flow velocity.

Integration

A complete flowmeter consists of a flow sensor and a SITRANS F M MAGFLO MAG 5000, 6000 or 6000 I transmitter.

The flexible communication concept USM II simplifies the integration and upgrade of the flowmeter with many different bus systems. These bus systems include: HART, DeviceNet, PROFIBUS DP and PA, FOUNDATION Fieldbus H1, Modbus RTU/RS 485.

Technical specifications

Product features

MAG 5100 W (7ME6520)
Mainly for the European market

MAG 5100 W (7ME6580)
Mainly for markets outside Europe

 

EPDM or NBR liner

Hard rubber liner

Design and nominal size

Tapered sensor (octagonal liner): DN 15 ... 40 (½" … 1½")

 

Conical sensor: DN 50 … 300 (2" … 12")

Full-bore sensor: DN 25 … 2 000 (1" … 78")

Full-bore sensor: DN 350 … 1200 (14" … 48")

 

Measuring principle

Electromagnetic induction

Electromagnetic induction

Excitation frequency (power supply: 50/60 Hz)

DN 15 … 65 (½" … 2½"):12.5 Hz/15 Hz

DN 25 … 65 (1" … 2½"):12.5 Hz/15 Hz

DN 80 … 150 (3" … 6"):6.25 Hz/7.5 Hz

DN 80 … 150 (3" … 6"):6.25 Hz/7.5 Hz

DN 200 … 300 (8" … 12"):3.125 Hz/3.75 Hz

DN 200 … 1200 (8" … 48"):3.125 Hz/3.75 Hz

DN 350 … 1200 (14" … 48"):1.5625 Hz/1.875 Hz

DN 1400 … 2000 (54" … 78"):1.5625 Hz/1.875 Hz

Process connection

Flange1)

  • EN 1092-1

PN 10 (145 psi):DN 200 … 300 (8" … 12") flat face

Raised face3) (EN 1092-1, DIN 2501 and BS 4504 have the same mating dimensions)

PN 10 (145 psi):DN 350 … 1200 (14" … 48") raised face2)

PN 6 (87 psi)DN 1400 … 2000 (54" … 78")

PN 16 (232 psi):DN 50 … 300 (2" … 12") flat face3)

PN 10 (145 psi):DN 200 … 2000 (8" … 78")

PN 16 (232 psi):DN 350 … 1200 (14" … 48") raised face

PN 16 (232 psi):DN 65 … 600 (2½" … 24")

PN 40 (580 psi):DN 15 ... 40 (½" … 1½") flat face

PN 40 (580 psi):DN 25 … 50 (1" … 2")

  • ANSI B16.5

Class 150: ½" ... 12" flat face;
14" ... 24" raised face

Class 150: 1" to 24"; raised face

  • AWWA C-207

Class D:28" … 48", flat face

Class D:28" … 78", flat face

  • AS4087

PN 16 (232 psi):
DN 15 ... DN 300 (2" ... 12") flat face;
DN 350 … DN 1200 (14" … 48") raised face

PN 16 (232 psi):
DN 50 ... DN 1200 (2" ... 48") raised face

  • JIS B 2220:2004

-

K10 (1" … 24")

Rated operating conditions

Ambient temperature

  • Sensor

-40 … +70 °C (-40 … +158 °F)

-20 … +70 °C (-4 … +158 °F)

  • Compact transmitter MAG 5000/6000 4)

-20 … +60 °C (-4 … +140 °F)

-20 … +60 °C (-4 … +140 °F)

Operating pressure (Abs)
[abs. bar] (maximum operating pressure depends on the flange standard and decreases as the operating temperature increases)

DN 15 … 40 (½" … 1½"):
0.01 … 40 bar (0.15 … 580 psi)

DN 25 … 50 (1" … 2"):
0.01 … 40 bar (0.15 … 580 psi)

DN 50 … 300 (2" … 12"):
0.03 … 20 bar (0.44 … 290 psi)

DN 65 … 1200 (2½" … 48"):
0.01 … 16 bar (0.15 … 232 psi)

DN 350 … 1200 (14" … 48"):
0.01 … 16 bar (0.15 … 232 psi)

DN 1400 … 2000 (54" … 78"):
0.01 … 10 bar (0.15 … 145 psi)

Enclosure pressure rating

   
  • Standard

IP67 in accordance with EN 60529/NEMA 4X/6 (1 mH2O, 30 min)

IP67 in accordance with EN 60529/NEMA 4X/6 (1 mH2O, 30 min)

  • Option

IP68 in accordance with EN 60529 / NEMA 6P (10 mH2O continuous)

IP68 in accordance with EN 60529 / NEMA 6P (10 mH2O continuous)

Pressure drop

DN 15 and 25: (½" and 1"): max. 20 mbar, (0.29 psi) at 1 m/s (3 ft/s)

Not significant

DN 40 … 300 (1½" … 12"): max. 25 mbar (0.36 psi), at 3 m/s (10 ft/s)

 

DN 350 … 1200 (14" … 48"): not significant

 

Pressure test

1.5 times rated pressure FM fire protection: 2 x PN

1.5 times rated pressure

Mechanical load (vibration)

18 – 1000 Hz random, x, y, z directions, 2 hours, in accordance with EN 60068-2-36

18 – 1000 Hz random, x, y, z directions, 2 hours, in accordance with EN 60068-2-36

Sensor: 3.17 g RMS

Sensor: 3.17 g RMS

Sensor with compact MAG 5000/6000 transmitter: 3.17 g RMS

Sensor with compact MAG 5000/6000 transmitter: 3.17 g RMS

Sensor with compact MAG 6000 I transmitter: 1.14 g RMS

Sensor with compact MAG 6000 I transmitter: 1.14 g RMS

Medium conditions

 

Medium temperature

 
  • NBR

-10 … +70 °C (14 … 158 °F)

-

  • EPDM

-10 … +70 °C (14 … 158 °F)

-

  • EPDM (MI-001)

0.1 … 30 °C (32 … 76 °F)

-

  • Hard rubber

-

-10 … +70 °C (14 … 158 °F)

EMC

2014/30/EU

2014/30/EU

Design

 

Material

 
  • Enclosure and flange

Carbon steel ASTM A 105 with anti-corrosion coating
(corrosivity category C4, reference standard ISO 12944‑2)

Carbon steel ASTM A 105 with anti-corrosion coating
(corrosivity category C4, reference standard ISO 12944‑2)

  • Electrodes

Hastelloy C276

Hastelloy C276

  • Grounding electrode

Hastelloy C276

Hastelloy C276

  • Terminal box

Glass fiber reinforced polyamide

Glass fiber reinforced polyamide

Certifications and approvals

Calibration

   
  • Standard factory calibration

Zero point, 2 x 25 % and 2 x 90 %

Zero point, 2 x 25 % and 2 x 90 %

  • Special calibration

5-point calibration: 20 %, 40 %, 60 %, 80 % and 100 % of factory Qmax 

10-point calibration: ascending or descending at 20 %, 40 %, 60 %, 80 % and 100 % of factory Qmax

Pairing calibration: default, 5-point or 10-point

5-point calibration: 20 %, 40 %, 60 %, 80 % and 100 % of factory Qmax 

10-point calibration: ascending or descending at 20 %, 40 %, 50 %, 80 % and 100 % of factory Qmaxmax

Pairing calibration: default, 5-point or 10-point

Custody transfer type

  • MI-001 cold water (EU): DN 50 ... DN 1200 (2" ... 48")
  • Kiwa water approval (NL): DN 50 ...DN 1200 (2" ... 48")
  • Chilled water mode certification PTB K 7.2 DN 50 ... DN 300 (Germany)5)

-

Drinking water

EPDM liner:

  • WRAS (WRc, BS690 cold water, GB)
  • NSF/ANSI Standard 616) (cold water, US)
  • ACS certification (F)
  • DVGW W270 (D)
  • Belgaqua (B)
  • MCERTS (GB Environment)
  • WRAS (WRc, BS690 cold water, GB)
  • NSF/ANSI Standard 616) (cold water, US)

Marine7)

  • American Bureau of Shipping (ABS)
  • Bureau Veritas
  • Det Norske Veritas (DNV)
  • Germanischer Lloyd (GL)
  • Lloyd's Register
 

Hazardous area7)

   

Standard sensor with/without MAG 5000/6000/6000 I

  • FM
  • NI Class I, Division 2, Groups A, B, C, D
  • NI Class I, Division 2, Group IIC
  • FM
  • NI Class I, Division 2, Groups A, B, C, D
  • NI Class I, Division 2, Group IIC

Pressure equipment

  • Complies with PED: all EN1092-1 flanges and ANSI Class 150 (< DN 300 /<12") – 2014/68/EU9)
  • CRN
  • Complies with PED: all EN1092-1 flanges (< DN 600 /<24") – 2014/68/EU9)
  • CRN

Other

  • EAC (Russia, Belarus, Kazakhstan)
  • KCC (South Korea)
  • FM fire protection certification in accordance with Class 10448) 
  • VdS: fire extinguishing systems DN 50...300
  • EAC (Russia, Belarus, Kazakhstan)
  • CMC/CPA (China)


 

1) DN 750, DN 1050 and DN 1100 (30", 42" and 44") are not available for EN 1092-1 (PN 10 and PN 16) and AS4087 flanges

2) Type 01 (SORF)

3) DN ≤ 600 Type 01 (SORF); DN > 600 Type 11 (WNRF)

4) Compact transmitter MAG 5000 CT/6000 CT -20 ... +50 °C (-4 ... 122 °F)

5) Submit a product change request for verification

6) Including Annex G

7) In remote version with sensor sizes DN 50 ... DN 300 (2" ... 12")

8) For PN 16 flowmeters with sizes larger than 600 mm (24"), PED certification is available at an additional charge. The basic unit is only provided with LVD (Low Voltage Directive) certification and EMC certification. The directive does not cover all products sold outside the member states of the EU and the European Free Trade Association, nor products sold to certain market segments. This includes:

a) Meters used in water supply, distribution and drainage networks.

b) Meters used in any fluid transport pipeline from offshore to onshore.

c) Meters used for oil or gas extraction (including Christmas tree and manifold equipment).

d) Any meter installed on board a ship or mobile offshore platform. For detailed information on the PED and related requirements, see Page 9/6.

9) Not applicable to sensors with 300 μm coating.

MAG 5100 W (7ME6520) with MAG 6000 CT (billing program) MI-001

MAG 5100 W CT is type-approved in accordance with the international water meter standard OIML R 49. On November 1, 2006, the MI-001 water meter directive came into force, which means that if a water meter bears the MI-001 marking, it can be sold throughout the EU.

MAG 5100 W MI-001 is a product verified and marked in accordance with Class II certification under Directive 2014/32/EU of the European Parliament and of the Council of February 26, 2014 (Annex III water meters MI-001, concerning measuring instruments (MID) with nominal sizes from DN 50 to DN 1200) (Order No.: 7ME6520).

According to the above directive, MID certification can be regarded as a combination of Module B and Module D certification.

Module B: Type approval in accordance with OIML R 49

Module D: Product quality assurance certification

MAG 5100 W (7ME6520) with MAG 5000/MAG 6000 or MAG 6000 CT, for fire-fighting applications

MAG 5100 W (7ME6520) is FM fire-approved and suitable for automatic fire protection systems. This certification applies to DN 50, DN 80, DN 100, DN 150, DN 200, DN 250 and DN 300 (2", 3", 4", 6", 8", 10" and 12"), with flange rating ANSI B16.5 Class 150. Products with FM fire approval can be ordered via Z-options P20, P21 and P22.

MAG 5100 W (7ME6520) MI-001 is a product verified and marked with the supplied Q3 as well as Q3/Q4 = 1.25 and Q2/Q1 = 1.6; the measuring ranges are shown in the table below:

Order code: P11

DN 50 (2”)

DN 65 (2½”)

DN 80 (3”)

DN 100 (4”)

DN 125 (5”)

DN 150 (6”)

DN 200 (8”)

DN 250 (10”)

DN 300 (12”)

“R” Q3/Q1

40

40

40

40

40

40

40

40

40

Q4 [m³/h]

20

31.25

50

78.75

125

200

312.5

500

787.5

Q3 [m³/h]

16

25

40

63

100

160

250

400

630

Q2 [m³/h]

0.64

1.0

1.6

2.52

4.0

6.4

10.0

16.0

25.2

Q1 [m³/h]

0.4

0.63

1.0

1.58

2.5

4.0

6.25

10.0

15.75


 

Order code: P12

DN 50 (2”)

DN 65 (2½”)

DN 80 (3”)

DN 100 (4”)

DN 125 (5”)

DN 150 (6”)

DN 200 (8”)

DN 250 (10”)

DN 300 (12”)

“R” Q3/Q1

63

63

63

63

63

63

63

63

63

Q4 [m³/h]

20

31.25

50

78.75

125

200

312.5

500

787.5

Q3 [m³/h]

16

25

40

63

100

160

250

400

630

Q2 [m³/h]

0.41

0.63

1.02

1.6

2.5

4.1

6.3

10.2

16.0

Q1 [m³/h]

0.25

0.40

0.63

1.00

1.59

2.54

3.97

6.35

10.0


 

Order code: P13

DN 50 (2”)

DN 65 (2½”)

DN 80 (3”)

DN 100 (4”)

DN 125 (5”)

DN 150 (6”)

DN 200 (8”)

DN 250 (10”)

DN 300 (12”)

“R” Q3/Q1

80

80

80

80

80

80

80

80

80

Q4 [m³/h]

20

31.3

50

78.75

125

200

312.5

500

787.5

Q3 [m³/h]

16

25

40

63

100

160

250

400

630

Q2 [m³/h]

0.32

0.5

0.8

1.26

2.0

3.2

5.0

8.0

12,6

Q1 [m³/h]

0.20

0.31

0.50

0.79

1.25

2.00

3.13

5.00

7.9


 

Order code: P16

DN 50 (2”)

DN 65 (2½”)

DN 80 (3”)

DN 100 (4”)

DN 125 (5”)

DN 150 (6”)

DN 200 (8”)

DN 250 (10”)

DN 300 (12”)

“R” Q3/Q1

160

160

160

160

160

160

160

160

160

Q4 [m³/h]

50

78.5

125

200

312.5

500

787.5

1250

2000

Q3 [m³/h]

40

63

100

160

250

400

630

1000

1600

Q2 [m³/h]

0.4

0.63

1.0

1.6

2.5

4.0

6.3

10.0

16.0

Q1 [m³/h]

0.25

0.39

0.63

1.0

1.56

2.5

3.94

6.3

10.0


 

Order code: P17

DN 50 (2”)

DN 65 (2½”)

DN 80 (3”)

DN 100 (4”)

DN 125 (5”)

DN 150 (6”)

DN 200 (8”)

DN 250 (10”)

DN 300 (12”)

“R” Q3/Q1

200

200

200

200

200

200

200

200

200

Q4 [m³/h]

50

78.5

125

200

312.5

500

787.5

1250

2000

Q3 [m³/h]

40

63

100

160

250

400

630

1000

1600

Q2 [m³/h]

0.32

0.50

0.80

1.28

2.0

3.2

5.0

8.0

12.8

Q1 [m³/h]

0.2

0.32

0.50

0.8

1.25

2.0

3.15

5.0

8.0


 

Order code: P18

DN 50 (2”)

DN 65 (2½”)

DN 80 (3”)

DN 100 (4”)

DN 125 (5”)

DN 150 (6”)

DN 200 (8”)

DN 250 (10”)

DN 300 (12”)

“R” Q3/Q1

250

250

250

250

250

250

250

250

250

Q4 [m³/h]

50

78.5

125

200

312.5

500

787.5

1250

2000

Q3 [m³/h]

40

63

100

160

250

400

630

1000

1600

Q2 [m³/h]

0.26

0.4

0.64

1.02

1.6

2.56

4.0

6.4

10.24

Q1 [m³/h]

0.16

0.25

0.4

0.64

1.0

1.6

2.52

4.0

6.4


 

Order code:
P24

DN 350 (14")

DN 400 (16“)

DN 450 (18“)

DN 500 (20“)

DN 600 (24“)

“R” Q3/Q1

40

40

40

40

40

Q4 [m³/h]

1250

1250

2000

2000

3125

Q3 [m³/h]

1000

1000

1600

1600

2500

Q2 [m³/h]

40.0

40.0

64.0

64.0

100.0

Q1 [m³/h]

25.0

25.0

40.0

40.0

62.5


 

Order code:
P25

DN 350 (14")

DN 400 (16“)

DN 450 (18“)

DN 500 (20“)

DN 600 (24“)

“R” Q3/Q1

63

63

63

63

63

Q4 [m³/h]

1250

2000

3125

3125

5000

Q3 [m³/h]

1000

1600

2500

2500

4000

Q2 [m³/h]

25.4

40.63

63.49

63.49

101.6

Q1 [m³/h]

15.9

25.4

39.7

39.7

63.49


 

Order code:
P26

DN 350 (14")

DN 400 (16“)

DN 450 (18“)

DN 500 (20“)

DN 600 (24“)

“R” Q3/Q1

80

80

80

80

80

Q4 [m³/h]

2000

3125

5000

5000

7875

Q3 [m³/h]

1600

2500

4000

4000

6300

Q2 [m³/h]

32.0

50.0

80.0

80.0

126.0

Q1 [m³/h]

20.0

31.25

50.0

50.0

78.75


 

Order code:
P27

DN 350 (14")

DN 400 (16“)

DN 450 (18“)

DN 500 (20“)

DN 600 (24“)

“R” Q3/Q1

100

100

100

100

100

Q4 [m³/h]

3125

3125

5000

5000

7875

Q3 [m³/h]

2500

2500

4000

4000

6300

Q2 [m³/h]

40.0

2540.0

64.0

64.0

100.8

Q1 [m³/h]

25.0

25.0

40.0

40.0

63.0


 

Order code:
P29

DN 700 (28“)

DN 750 (30“)

DN 800 (32“)

DN 900 (36“)

DN 1000 (40“)

DN 1200 (48“)

“R” Q3/Q1

40

40

40

40

40

40

Q4 [m³/h]

5000

5000

5000

7875

7875

7875

Q3 [m³/h]

4000

4000

4000

6300

6300

6300

Q2 [m³/h]

160.0

160.0

160.0

252.0

252.0

252.0

Q1 [m³/h]

100.0

100.0

100.0

157.5

157.5

157.5


 

Order code:
P30

DN 700 (28“)

DN 750 (30“)

DN 800 (32“)

DN 900 (36“)

DN 1000 (40“)

DN 1200 (48“)

“R” Q3/Q1

63

63

63

63

63

-

Q4 [m³/h]

5000

5000

5000

7875

7875

-

Q3 [m³/h]

4000

4000

4000

6300

6300

-

Q2 [m³/h]

101.6

101.6

101.6

160.0

160.0

-

Q1 [m³/h]

63.5

63.5

63.5

100.0

100.0

-


 

Order code:
P31

DN 700 (28“)

DN 750 (30“)

DN 800 (32“)

DN 900 (36“)

DN 1000 (40“)

DN 1200 (48“)

“R” Q3/Q1

80

80

80

80

80

-

Q4 [m³/h]

5000

5000

5000

7875

7875

-

Q3 [m³/h]

4000

4000

4000

6300

6300

-

Q2 [m³/h]

80.0

80.0

80.0

126.0

126.0

-

Q1 [m³/h]

50.0

50.0

50.0

78.75

78.75

-


 

The tags are located on the transmitter housing. An example of the product tag is shown below:

OIML R 49/MI-001 certification applies to:

  • DN 50 - 1200 mm (2” - 48”)
  • Horizontal and vertical installation
  • Compact or remote version, with cable up to 500 m
  • Supply voltage 115 to 230 V AC, 12 to 24 V AC/DC
  • Optional with or without communication module

Other restrictions may also apply (see certificate)

Special OIML / MI-001 settings:

  • Unit: m³
  • Qmax: Q3
  • Low flow cut off 0.1 %
  • Digital output: frequency

For other factory settings, see the operating manual.

Dimensional drawing

 

7ME6520 NBR or EPDM liner

7ME6580 Ebonite liner

 

Nominal size

A

D1

A

D1

L1)

[mm]

[inch]

[mm]

[inch]

[mm]

[inch]

[mm]

[inch]

[mm]

[inch]

[mm]

[inch]

15

½

177

7.0

77

3.0

-

-

-

-

200

7.9

25

1

187

7.4

96

3.8

187

7.4

104

4.09

200

7.9

40

1½

202

8.0

127

5.0

197

7.8

124

4.88

200

7.9

50

2

188

7.4

76

3.0

205

8.1

139

5.47

200

7.9

65

2½

194

7.6

89

3.5

212

8.3

154

6.06

200

7.9

80

3

200

7.9

102

4.0

222

8.7

174

6.85

200

7.9

100

4

207

8.1

114

4.5

242

9.5

214

8.43

250

9.8

125

5

217

8.5

140

5.5

255

10.0

239

9.41

250

9.8

150

6

232

9.1

168

6.6

276

10.9

282

11.1

300

11.8

200

8

257

10.1

219

8.6

304

12.0

338

13.31

350

13.8

250

10

284

11.2

273

10.8

332

13.1

393

15.47

450

17.7

300

12

310

12.2

324

12.8

357

14.1

444

17.48

500

19.7

350

14

382

15.0

451

17.8

362

14.3

451

17.76

550

21.7

400

16

407

16.0

502

19.8

387

15.2

502

19.76

600

23.6

450

18

438

17.2

563

22.2

418

16.5

563

22.16

600

23.6

500

20

463

18.2

614

24.2

443

17.4

614

24.17

600

23.6

600

24

514

20.2

715

28.2

494

19.4

715

28.15

600

23.6

700

28

564

22.2

816

32.1

544

21.4

816

32.13

700

27.6

750

30

591

23.3

869

34.2

571

22.5

869

34.21

750

29.5

800

32

616

24.3

927

36.5

606

23.9

927

36.5

800

31.5

900

36

663

26.1

1032

40.6

653

25.7

1032

40.63

900

35.4

1000

40

714

28.1

1136

44.7

704

27.7

1136

44.72

1000

39.4

 

42

714

28.1

1136

44.7

704

27.7

1136

44.72

1000

39.4

 

44

765

30.1

1238

48.7

755

29.7

1238

48.74

1100

43.3

1200

48

820

32.3

1348

53.1

810

31.9

1348

53.07

1200

47.2

1400

54

-

-

-

-

925

36.4

1574

65.94

1400

55.1

1500

60

-

-

-

-

972

38.2

1672

65.83

1500

59.1

1600

66

-

-

-

-

1025

40.4

1774

75.39

1600

63.0

1800

72

-

-

-

-

1123

44.2

1974

77.72

1800

70.9

2000

78

-

-

-

-

1223

48.1

2174

85.59

2000

78.7


 

1) Tolerance for fixed lengths:
DN 15 to DN 200 (½" to 8"): +0/-3 mm (+0/-0.12") DN 250 to DN 400 (10" to 16"): +0/-5 mm (+0/-0.20")
DN 450 to DN 600 (18" to 24"): +5/-5 mm (+0.20/-0.20") DN 700 to DN 2000 (28" to 78"): +10/-10 mm (+0.39/-0.39")

MAG 5100 W/6000 I compact version

 

7ME6520 NBR or EPDM liner

7ME6580 Ebonite liner

 

Nominal size

A

A1

D1

A

A1

D1

L1)

[mm]

[inch]

[mm]

[inch]

[mm]

[inch]

[mm]

[inch]

[mm]

[inch]

[mm]

[inch]

[mm]

[inch]

[mm]

[inch]

15

½

177

7.0

331

13.0

77

3.0

187

7.4

-

-

-

-

200

7.9

25

1

187

7.4

341

13.4

96

3.8

187

7.4

341

13.4

104

4.09

200

7.9

40

1½

202

8.0

356

14.0

127

5.0

197

7.8

351

13.8

124

4.88

200

7.9

50

2

188

7.4

342

13.5

76

3.0

205

8.1

359

14.1

139

5.47

200

7.9

65

2½

194

7.6

348

13.7

89

3.5

212

8.3

366

14.4

154

6.06

200

7.9

80

3

200

7.9

354

14.0

102

4.0

222

8.7

376

14.8

174

6.85

200

7.9

100

4

207

8.1

361

14.2

114

4.5

242

9.5

396

15.6

214

8.43

250

9.8

125

5

217

8.5

371

14.6

140

5.5

255

10.0

409

16.1

239

9.41

250

9.8

150

6

232

9.1

386

15.2

168

6.6

276

10.9

430

16.9

282

11.1

300

11.8

200

8

257

10.1

411

16.2

219

8.6

304

12.0

458

18.0

338

13.31

350

13.8

250

10

284

11.2

438

17.2

273

10.8

332

13.1

486

19.1

393

15.47

450

17.7

300

12

310

12.2

464

18.3

324

12.8

357

14.1

511

20.1

444

17.48

500

19.7

350

14

382

15.0

536

21.1

451

17.8

362

14.3

516

20.3

451

17.76

550

21.7

400

16

407

16.0

561

22.1

502

19.8

387

15.2

541

21.3

502

19.76

600

23.6

450

18

438

17.2

592

23.3

563

22.2

418

16.5

572

22.5

563

22.16

600

23.6

500

20

463

18.2

617

24.3

614

24.2

443

17.4

597

23.5

614

24.17

600

23.6

600

24

514

20.2

668

26.3

715

28.2

494

19.4

648

25.5

715

28.15

600

23.6

700

28

564

22.2

718

28.3

816

32.1

544

21.4

698

27.5

816

32.13

700

27.6

750

30

591

23.3

745

29.3

869

34.2

571

22.5

725

28.5

869

34.21

750

29.5

800

32

616

24.3

770

30.3

927

36.5

606

23.9

760

29.9

927

36.5

800

31.5

900

36

663

26.1

817

32.2

1032

40.6

653

25.7

807

31,8

1032

40.63

900

35.4

1000

40

714

28.1

868

34.2

1136

44.7

704

27.7

858

33.8

1136

44.72

1000

39.4

 

42

714

28.1

868

34.2

1136

44.7

704

27.7

858

33.8

1136

44.72

1000

39.4

 

44

765

30.1

919

36.2

1238

48.7

755

29.7

904

35.6

1238

48.74

1100

43.3

1200

48

820

32.3

974

38.3

1348

53.1

810

31.9

964

38.0

1348

53.07

1200

47.2

1400

54

-

-

-

-

-

-

925

36.4

1079

42.5

1574

61.97

1400

55.1

1500

60

-

-

-

-

-

-

972

38.2

1126

44.3

1672

65.83

1500

59.1

1600

66

-

-

-

-

-

-

1025

40.4

1179

46.4

1774

59.84

1600

63.0

1800

72

-

-

-

-

-

-

1123

44.2

1277

50.3

1974

77.72

1800

70.9

2000

78

-

-

-

-

-

-

1223

48.1

1377

54.2

2174

85.59

2000

78.7


 

1) Tolerance for fixed lengths:
DN 15 to DN 200 (½" to 8"): +0/-3 mm (+0/-0.12") DN 250 to DN 400 (10" to 16"): +0/-5 mm (+0/-0.20")
DN 450 to DN 600 (18" to 24"): +5/-5 mm (+0.20/-0.20") DN 700 to DN 2000 (28" to 78"): +10/-10 mm (+0.39/-0.39")

 

7ME6520
NBR or EPDM liner

7ME6580
Ebonite liner

Nominal size

PN 10

PN 16

PN 40

Class 150/AWWA

AS

PN 16

[mm]

[inch]

[kg]

[ibs]

[kg]

[ibs]

[kg]

[ibs]

[kg]

[ibs]

[kg]

[ibs]

[kg]

[lbs]

15

½

-

-

-

-

4

9

4

9

4

9

5

11

25

1

-

-

-

-

6

12

5

11

4

9

5

11

40

1½

-

-

-

-

8

18

7

15

7

15

8

17

50

2

-

-

9

20

-

-

8

20

9

20

9

20

65

2½

-

-

10.7

24

-

-

11

24

10.7

24

11

24

80

3

-

-

11.6

26

-

-

13

28

11.6

26

12

26

100

4

-

-

15.2

33

-

-

19

41

15.2

33

16

35

125

5

-

-

20.4

45

-

-

24

52

-

-

19

42

150

6

-

-

26

57

-

-

29

64

26

57

27

60

200

8

48

106

48

106

-

-

56

124

48

106

40

88

250

10

64

141

69

152

-

-

79

174

69

152

60

132

300

12

76

167

86

189

-

-

110

243

86

189

80

176

350

14

104

229

125

274

-

-

139

307

115

254

110

242

400

16

119

263

143

314

-

-

159

351

125

277

125

275

450

18

136

299

173

381

-

-

182

400

141

311

175

385

500

20

163

359

223

491

-

-

225

495

189

418

200

440

600

24

236

519

338

744

-

-

320

704

301

664

287

633

700

28

270

595

314

692

-

-

273

602

320

704

330

728

750

30

-

-

-

-

-

-

329

725

-

-

360

794

800

32

346

763

396

873

-

-

365

804

428

944

450

992

900

36

432

951

474

1043

-

-

495

1089

619

1362

530

1168

1000

40

513

1130

600

1321

-

-

583

1282

636

1399

660

1455

 

42

-

-

-

-

-

-

687

1512

-

-

-

-

 

44

-

-

-

-

-

-

763

1680

-

-

1140

2513

1200

48

643

1415

885

1948

-

-

861

1896

813

1789

1180

2601

1400

54

1592

3510

-

-

-

-

-

-

-

-

1600

3528

1500

60

-

-

-

-

-

-

-

-

-

-

2460

5423

1600

66

2110

4652

-

-

-

-

-

-

-

-

2525

5566

1800

72

2560

5644

-

-

-

-

-

-

-

-

2930

6460

2000

78

3640

8025

-

-

-

-

-

-

-

-

3665

8080


 

After installing the MAG 5000 and MAG 6000 compact transmitters, the weight increases by approximately 0.8 kg (1.8 lbs); after installing the MAG 6000 I transmitter, the weight increases by approximately 5.5 kg (12.1 lb).

Source: Siemens website public information

Municipal Wastewater Treatment

Municipal Wastewater Treatment · Electromagnetic flow meter — Application Case

Site Conditions

This is a Municipal Wastewater Treatment customer whose plant is at the inlet, biological and outlet stages of a municipal plant. The main task was volumetric flow of conductive liquids.

The Problem

The difficulty lies in high solids and corrosive fractions, with large diurnal flow swings; at the same time effluent parameters drift and probes foul with sludge and biofilm. Specification therefore means choosing liner and electrode pairing by conductivity, solids and abrasion.

What We Did

We took a flow range approach — flow solution matched to line size, medium and range. Delivery was built around choosing liner and electrode pairing by conductivity, solids and abrasion, with point-by-point checks on: stable compliance with Grade 1A discharge limits and online data reporting.

Operating Outcome

In service the system performs as intended — no obstruction, so pressure loss is minimal and upkeep low, with routine maintenance falling noticeably.

Food & Beverage

Food & Beverage · Electromagnetic flow meter — Application Case

Application Context

dosing, pasteurising, filling and CIP stages is a typical Food & Beverage duty. The project started from Electromagnetic flow meter, focusing on volumetric flow of conductive liquids.

Process Constraints

frequent cleaning demands instruments that withstand hot CIP/SIP caustic cycles, and syrups, dairy and beverages that scale easily, under strict hygienic requirements only amplify it. The Electromagnetic flow meter specification must therefore cover choosing liner and electrode pairing by conductivity, solids and abrasion.

Delivery Approach

Delivery was handled as the flow range — flow solution matched to line size, medium and range. Execution centred on choosing liner and electrode pairing by conductivity, solids and abrasion, together with food-safety and hygienic design per 3-A / EHEDG.

Field Results

Operation shows the benefit clearly — no obstruction, so pressure loss is minimal and upkeep low, with confidence in this measuring point improving markedly.

Chemical & Pharmaceutical

Chemical & Pharmaceutical · Electromagnetic flow meter — Application Case

Customer Profile

The typical setting in Chemical & Pharmaceutical is reactors, metering vessels and finished-product tanks. The measuring point is Electromagnetic flow meter; the focus is volumetric flow of conductive liquids.

Key Difficulties

Conditions are highly corrosive media with solvents and crystallisation, partly in explosive atmospheres and, on top of that, corrosion plus Ex protection shortens instrument life and makes downtime costly, which a standard configuration cannot handle for long. The design therefore starts with choosing liner and electrode pairing by conductivity, solids and abrasion.

Implementation

The scope ran through the flow range: flow solution matched to line size, medium and range. Technically it hinges on choosing liner and electrode pairing by conductivity, solids and abrasion, and on these requirements: Ex certification and GMP traceability of records.

Customer Benefit

In practice this means no obstruction, so pressure loss is minimal and upkeep low, which cut the workload on the site maintenance team.

Power & Energy

Power & Energy · Electromagnetic flow meter — Application Case

Project Background

The project covers boiler feedwater, turbine condensate and FGD/DeNOx systems. The work centres on Electromagnetic flow meter and the core task is volumetric flow of conductive liquids.

Operating Challenges

The medium and duty are characterised by high temperature and pressure with both steam and saline water, and drift under high temperature and pressure, with very costly unplanned outages. So Electromagnetic flow meter cannot be specified generically — it calls for choosing liner and electrode pairing by conductivity, solids and abrasion.

Solution

The Ainstru engineering team worked through the flow range: flow solution matched to line size, medium and range. The configuration involves choosing liner and electrode pairing by conductivity, solids and abrasion, with these requirements in view: compliance with power-industry codes and unit availability targets.

Results

Since start-up the system has run steadily; the practical result is no obstruction, so pressure loss is minimal and upkeep low.