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FILTRAX Sample conditioning system

FILTRAX Sample conditioning system
Sample conditioning system
HACH FILTRAX
Filtrax ultrafiltration unit is suitable for water sample pretreatment for online instruments.

Principle of Operation:

The core of the Filtrax ultrafiltration system is the filter membrane. Filter membrane A and filter membrane B, made of special polymer materials, are placed in the same stainless steel container and immersed directly into the water sample. The sample suction and transfer tubes of filter membrane A and filter membrane B are connected to peristaltic pump A and peristaltic pump B in the controller respectively. The two peristaltic pumps of the Filtrax sample preparation system work alternately; during the operation of one peristaltic pump, the sample is filtered through the corresponding filter membrane, drawn up into the controller, and then transferred to the downstream online water quality analyzer. Throughout the entire operation of the Filtrax sample preparation system, the air compressor inside the controller operates continuously, and the compressed air generated is delivered through two air transfer tubes to the vent holes at the bottom of each filter membrane; during the period when one of the peristaltic pumps stops working, suspended particles adhering to the surface of the corresponding filter membrane are removed. This ensures that the Filtrax sample preparation system can operate continuously.

Instrument Features:

  • The Filtrax ultrafiltration system uses ultrafiltration technology with high filtration precision; the ultrafiltration membrane can filter particles of 0.15μm;

  • The two peristaltic pumps of the Filtrax ultrafiltration system work alternately, drawing samples in turn;

  • The unique air cleaning design can automatically clean the built-in filter membrane of the Filtrax sample preparation system, reducing cleaning work;

  • The Filtrax ultrafiltration system requires minimal maintenance and needs no submersible pump;

  • The sampling tube can be heated, ensuring that the Filtrax ultrafiltration system can still perform sample preparation under harsh outdoor climate and weather conditions;

  • The Filtrax sample preparation system can automatically monitor the sample flow rate.

Technical Specifications

  • Sample flow rate:    approx. 900mL/h

  • Power supply:    230VAC±10% 50-60Hz

  • Sample temperature:    5~40℃

  • Ambient temperature:    -20~40℃

  • Enclosure rating:    IP 55 (outdoor installation)

  • Instrument dimensions:    Control unit: 430 × 530 × 220mm

  • Filter container: 92 ×500 × 340mm

  • Weight:    41kg Sample suction tube length:   5 m (heated)

  • Optional sample transfer tubes:    2 m (unheated) 10 m (heated);

  • 20 m (heated) 30 m (heated)

Spare Parts

Spare Part Order No. Instrument Model Chinese Description English Description
LZP777 Filtrax sample preparation system Pump cartridge Pump cartridge(set of 4)
LZV205 Filtrax sample preparation system Air valve Air valve 2/2-way
LZX017 Filtrax sample preparation system Control unit filter Set of air filter mats for
LZX018 Filtrax sample preparation system Annual maintenance kit Annual Maintenance Kit, Filtrax,
LZX019 Filtrax sample preparation system 2-channel pump roller kit Set of 5 pump rollers
LZX024 Filtrax sample preparation system 230V compressor Compressor, 230 V
LZX025 Filtrax sample preparation system 115V compressor Compressor, 115 V
LZX026 Filtrax sample preparation system Photometer Photometer for FILTRAX
LZX027 Filtrax sample preparation system Cooling fan Cooling Fan,complete
LZX028 Filtrax sample preparation system Temperature sensor connector cable Connector temperature sensor
LZX030 Filtrax sample preparation system Compressor air filter Air filter for compressor
LZX064 Filtrax sample preparation system Installation accessory kit Service kit with screws, fuses, sev
LZX375 Filtrax sample preparation system Keypad Key pad
LZX667 Filtrax sample preparation system One-year tubing maintenance kit Tube set for 1 year
LZX669 Filtrax sample preparation system Filter container (5m suction tube), 115V Module holder, complete, with 5 m suction line 115 V
LZX670 Filtrax sample preparation system Filter container (5m suction tube), 230V Module holder, complete, with 5 m suction line 230 V
LZX671 Filtrax sample preparation system Sample transfer tube (10m, heated, 115V) Pressure line 10 m heated 115 V
LZX672 Filtrax sample preparation system Sample transfer tube (10m, heated, 230V) Pressure line 10 m heated 230 V
LZX673 Filtrax sample preparation system Sample transfer tube (20m, heated, 115V) Pressure line 20 m heated 115 V
LZX674 Filtrax sample preparation system Sample transfer tube (20m, heated, 230V) Pressure line 20 m heated 230 V
LZX675 Filtrax sample preparation system Sample transfer tube (2m, unheated) Pressure line 2 m unheated
LZX676 Filtrax sample preparation system Control unit mounting kit Mounting Kit for Control Unit
LZX677 Filtrax sample preparation system Filter membrane FILTER MODULE
LZX701 Filtrax sample preparation system Tube adapter for connection to analyzer Tube adapter set for the following devices
LZX739 Filtrax sample preparation system 2-channel pump head Pump head 2 channels with 5 rolls
LZX741 Filtrax sample preparation system Display board DISPLAY MODULE
LZX768 Filtrax sample preparation system Heating block Heating for Filtrax enclosure
LZY221 Filtrax sample preparation system Indicator light (red) LED lamp, red
LZY222 Filtrax sample preparation system Indicator light (green) LED lamp, green
LZY391 Filtrax sample preparation system Power supply Power Supply 12V/6.3A
XMJ901 Filtrax sample preparation system Fuse (15A) Fuse, UL 4A; IEC 3,15A
XMJ902 Filtrax sample preparation system Fuse (3A) Fuse, UL 7A; IEC 6,3A
YAA555 Filtrax sample preparation system Interface board interface board

Ordering Guide

  • 57389-01    Filtrax sample preparation system  with 2 m sample tube

  • 57390-01    Filtrax sample preparation system  with 10 m sample tube

  • 57391-01    Filtrax sample preparation system  with 20 m sample tube

  • LZX667    Filtrax  maintenance kit

  • LZX677    Replaceable filter membrane (pack of 1)

Source: Public information from the HACH Water Quality website

Municipal Wastewater Treatment

Municipal Wastewater Treatment · HACH-ONLINE — Application Case

Project Background

The project covers the inlet, biological and outlet stages of a municipal plant. The work centres on HACH-ONLINE and the core task is continuous outfall monitoring with Hach online instruments.

Operating Challenges

The medium and duty are characterised by high solids and corrosive fractions, with large diurnal flow swings, and effluent parameters drift and probes foul with sludge and biofilm. So HACH-ONLINE cannot be specified generically — it calls for configured by monitoring range, reagent replacement interval and conditioning.

Solution

The Ainstru engineering team worked through the online water-analysis line: integrating around each online monitoring point. The configuration involves configured by monitoring range, reagent replacement interval and conditioning, with these requirements in view: stable compliance with Grade 1A discharge limits and online data reporting.

Results

Since start-up the system has run steadily; the practical result is steady reagent and consumable supply, making upkeep predictable.

Food & Beverage

Food & Beverage · HACH-ONLINE — Application Case

Project Overview

The site is dosing, pasteurising, filling and CIP stages. The customer wanted HACH-ONLINE properly configured on the existing plant, with the aim of continuous outfall monitoring with Hach online instruments.

Technical Challenges

What actually causes trouble is syrups, dairy and beverages that scale easily, under strict hygienic requirements, and frequent cleaning demands instruments that withstand hot CIP/SIP caustic cycles. All of this means the HACH-ONLINE configuration has to involve configured by monitoring range, reagent replacement interval and conditioning.

Configuration

Supply and installation were organised through the online water-analysis line: integrating around each online monitoring point. On site this meant configured by monitoring range, reagent replacement interval and conditioning, checked line by line against: food-safety and hygienic design per 3-A / EHEDG.

Performance

After commissioning the outcome is steady reagent and consumable supply, making upkeep predictable, and the readings are now used for process tuning.

Chemical & Pharmaceutical

Chemical & Pharmaceutical · HACH-ONLINE — Application Case

Site Conditions

This is a Chemical & Pharmaceutical customer whose plant is at reactors, metering vessels and finished-product tanks. The main task was continuous outfall monitoring with Hach online instruments.

The Problem

The difficulty lies in highly corrosive media with solvents and crystallisation, partly in explosive atmospheres; at the same time corrosion plus Ex protection shortens instrument life and makes downtime costly. Specification therefore means configured by monitoring range, reagent replacement interval and conditioning.

What We Did

We took a online water-analysis line approach — integrating around each online monitoring point. Delivery was built around configured by monitoring range, reagent replacement interval and conditioning, with point-by-point checks on: Ex certification and GMP traceability of records.

Operating Outcome

In service the system performs as intended — steady reagent and consumable supply, making upkeep predictable, with routine maintenance falling noticeably.

Power & Energy

Power & Energy · HACH-ONLINE — Application Case

Application Context

boiler feedwater, turbine condensate and FGD/DeNOx systems is a typical Power & Energy duty. The project started from HACH-ONLINE, focusing on continuous outfall monitoring with Hach online instruments.

Process Constraints

drift under high temperature and pressure, with very costly unplanned outages, and high temperature and pressure with both steam and saline water only amplify it. The HACH-ONLINE specification must therefore cover configured by monitoring range, reagent replacement interval and conditioning.

Delivery Approach

Delivery was handled as the online water-analysis line — integrating around each online monitoring point. Execution centred on configured by monitoring range, reagent replacement interval and conditioning, together with compliance with power-industry codes and unit availability targets.

Field Results

Operation shows the benefit clearly — steady reagent and consumable supply, making upkeep predictable, with confidence in this measuring point improving markedly.