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CODMAX sc dichromate COD online analyzer

A
sc dichromate COD online analyzer
HACH CODMAX
CODmax plus sc online COD analyzer with chromium method is suitable for online COD monitoring of pollution source wastewater discharge, municipal wastewater outlets, and industrial wastewater outlets.

Measuring principle:

  • This online COD analyzer uses the potassium dichromate method to measure COD: a mixture of water sample, potassium dichromate, silver sulfate solution (used as a catalyst to enable more complete oxidation of straight-chain aromatic hydrocarbon compounds) and concentrated sulfuric acid is heated to 175°C in the digestion cell. During this period, chromium ions as an oxidant are reduced from valence VI to valence III, causing a color change. The degree of color change corresponds to the content of organic compounds in the sample. The online COD analyzer directly displays the COD of the sample through colorimetric conversion.

  • The main interfering substance is chloride, which is removed by adding mercury sulfate to form a complex.

Instrument features:

  • The classic potassium dichromate oxidation is combined with highly efficient digestion, complying with the Chinese national standard dichromate method COD testing principle.

  • This online COD analyzer is equipped with an accurate optical metering system and has an automatic calibration function, making measurement more accurate.

  • It can be connected to HACH sc200 and sc1000 controllers, offering good expandability.

  • 10~5000 mg/L three-range automatic switching, with no need to determine the range of the water sample COD.

  • The optimized internal structure of this online COD analyzer makes comparison between online data and laboratory data easier.

  • It has an automatic cleaning function. Combined with piston pump technology and a corrosion-resistant tubing design, maintenance is reduced.

Technical specifications

  • Measuring method    Potassium dichromate high-temperature digestion, colorimetric determination

  • Measuring range    10~5,000 mg/L

  • Indication error    (potassium hydrogen phthalate test) ±8%

  • Repeatability    ≤3%

  • Zero drift (24 h)    ±5 mg/L

  • Range drift (24 h)    ±10 mg/L

  • Digestion time    Automatic, selectable at approximately 3, 5, 10, 20, 30, 40, 60, 80, 100 or 120 minutes

  • Measurement interval    Continuous measurement, 1~24 hour interval measurement, trigger-start measurement, user-defined interval

  • Calibration    Selectable no calibration, automatic calibration or user-defined calibration (up to 5 points)

  • Output    2 current outputs: 0/4-20 mA, maximum load 500Ω

  • 2 multifunctional output relays: 24V 1A

  • Read via SD card on sc200 or sc1000 controller

  • Service interface    RS232

  • Digital communication    MODBUS or Profibus, via sc200 or sc1000 controller

  • Display    Via HACH sc200 or sc1000 display

  • Ambient temperature    +5~+40℃

  • Power supply    220 VAC ±10%/50-60 Hz

  • Power consumption    Approx. 100VA

  • Dimensions    535.80 mm× 711.5 mm× 376 mm

  • Weight    Approx. 38 kg  (excluding reagents)

Related reagents

Order No. Description Parameters Analysis method Packaging Range Guaranteed shelf life (days)
LCW420 Chemical oxygen demand (COD) maximum (max) reagent - - - - 150

Spare parts

Spare part Order No. Instrument model Chinese description English description
COD05_07 CODmax plus sc potassium dichromate method online COD analyzer Piston pump connector cable connector cable piston pump
COD07_00 CODmax plus sc potassium dichromate method online COD analyzer Bus cable bus cable
COD08_11 CODmax plus sc potassium dichromate method online COD analyzer Side panel right SIDE PANEL RIGHT?
COD08_21 CODmax plus sc potassium dichromate method online COD analyzer Side panel left SIDE PANEL LEFT??
COD10_11 CODmax plus sc potassium dichromate method online COD analyzer Screw SCREWING / VERSCHRAUBUNG
COD43_00 CODmax plus sc potassium dichromate method online COD analyzer Safety lock magnetic latching board
COD44_00 CODmax plus sc potassium dichromate method online COD analyzer Detector at dosing tube (2 pcs) photoelement dosing unit complete
EHH021 CODmax plus sc potassium dichromate method online COD analyzer Piston holder syring holder
EXP033 CODmax plus sc potassium dichromate method online COD analyzer Piston pump piston pump
HHA_X CODmax plus sc potassium dichromate method online COD analyzer Connecting tube between air valve and digestion cell Valve cuvette adapter assembly for maintenance
LCW420 CODmax plus sc potassium dichromate method online COD analyzer Reagent kit CODMAX regent
LZV123 CODmax plus sc potassium dichromate method online COD analyzer Connecting cable between power board and main board SET CONNECTOR CABLE
LZV208 CODmax plus sc potassium dichromate method online COD analyzer Temperature sensor Temperature sensor complete
OBA027 CODmax plus sc potassium dichromate method online COD analyzer Photometer board photometer board
YAA857 CODmax plus sc potassium dichromate method online COD analyzer RS485 board INTERFACE BOARD RS 485
YAA903 CODmax plus sc potassium dichromate method online COD analyzer Display card LCD module card
YAA909 CODmax plus sc potassium dichromate method online COD analyzer Motor board motor board
YAA952 CODmax plus sc potassium dichromate method online COD analyzer Power supply board Power supply board(ZDA269)
YAB112 CODmax plus sc potassium dichromate method online COD analyzer Main board Processor card
YY0000010 CODmax plus sc potassium dichromate method online COD analyzer Housing HOUSING MOUNTED
YY0000040 CODmax plus sc potassium dichromate method online COD analyzer Safety panel COD51_00,safety window complete
YY0000050 CODmax plus sc potassium dichromate method online COD analyzer Connecting tube between air valve and digestion cell COD47_00,VALUE CUVETTE ADAPTOR COMPLETE
YY0000060 CODmax plus sc potassium dichromate method online COD analyzer Tubing assembly COD50_00,TUBE SET COMPLETE
YY0000070 CODmax plus sc potassium dichromate method online COD analyzer Digestion cell protection plate COD48_00,SAFETY PLATE ASSY
YY0000080 CODmax plus sc potassium dichromate method online COD analyzer Tubing and fittings COD87_00,TUBE 10 COMPLETE
YY0000089 CODmax plus sc potassium dichromate method online COD analyzer O-ring (sealing rings at upper and lower ends of dosing tube) EZD259,O-ring 6,07x1,78 Kalrez 6375
YY0000090 CODmax plus sc potassium dichromate method online COD analyzer Annual maintenance kit TOS_X,one year wearing spareparts
YY0000091 CODmax plus sc potassium dichromate method online COD analyzer Dosing tube solenoid valve (air horizontal valve) EXV055,valve block top
YY0000092 CODmax plus sc potassium dichromate method online COD analyzer O-ring LZV047,O-ring 2,2 x 1,6mm material: Viton
YY0000093 CODmax plus sc potassium dichromate method online COD analyzer Tubing connector HRS196,fitting pharmed tube
YY0000104 CODmax plus sc potassium dichromate method online COD analyzer O-ring (sealing ring at upper end of digestion glass) EZD260,O-ring 9.19 x 2.62mm Kalrez 6375
YY0000110 CODmax plus sc potassium dichromate method online COD analyzer O-ring kit EZD_X,O-ring kit for maintenance
YY0000113 CODmax plus sc potassium dichromate method online COD analyzer Dosing tube HBK061,Dose cuvette
YY0000119 CODmax plus sc potassium dichromate method online COD analyzer Lower fixing module of digestion unit COD10_01,cuvette holder bottom
YY0000120 CODmax plus sc potassium dichromate method online COD analyzer Piston pump assembly COD46_00,PISTON PUMP ARRANGED
YY0000122 CODmax plus sc potassium dichromate method online COD analyzer Digestion cell BBK036,cuvette
YY0000128 CODmax plus sc potassium dichromate method online COD analyzer Fan assembly COD10_36, fan holder
YY0000139 CODmax plus sc potassium dichromate method online COD analyzer Sample inlet tube ELS027,raw material, FEP 1,6x3,2 mm
YY0000140 CODmax plus sc potassium dichromate method online COD analyzer Upper fixing module of digestion unit COD10_02,cuvette holder top
YY0000141 CODmax plus sc potassium dichromate method online COD analyzer Sample inlet/drain hose ELS895,raw material, pharmed 65 2,4x5,6 mm
YY0000156 CODmax plus sc potassium dichromate method online COD analyzer Combination valve EXV054,valve block bottom
YY0000195 CODmax plus sc potassium dichromate method online COD analyzer Safety cover SAFETY COVER
YY0000219 CODmax plus sc potassium dichromate method online COD analyzer Air valve (digestion air valve) EXV056,air valve ( with connector cable )
YY0000287 CODmax plus sc potassium dichromate method online COD analyzer Upper connecting tube ERA005,ADAPTOR END TOP
YY0000289 CODmax plus sc potassium dichromate method online COD analyzer Digestion air safety valve diaphragm EVQ241,membrane FFKM
YY0000290 CODmax plus sc potassium dichromate method online COD analyzer Standard solution valve EXV065,magn.valve type 6116,FFKM-membrane

Ordering guide

  • 9302600 CODmax plus sc    Online automatic chemical oxygen demand analyzer

  • LCW420    Analyzer reagent

  • Note: The above CODmax plus sc order numbers do not include the sc controller. Please order the corresponding sc200 or sc1000 controller as required.

Source: Public information from the HACH water quality website

Municipal Wastewater Treatment

Municipal Wastewater Treatment · HACH-ONLINE — Application Case

Project Background

The project covers the inlet, biological and outlet stages of a municipal plant. The work centres on HACH-ONLINE and the core task is continuous outfall monitoring with Hach online instruments.

Operating Challenges

The medium and duty are characterised by high solids and corrosive fractions, with large diurnal flow swings, and effluent parameters drift and probes foul with sludge and biofilm. So HACH-ONLINE cannot be specified generically — it calls for configured by monitoring range, reagent replacement interval and conditioning.

Solution

The Ainstru engineering team worked through the online water-analysis line: integrating around each online monitoring point. The configuration involves configured by monitoring range, reagent replacement interval and conditioning, with these requirements in view: stable compliance with Grade 1A discharge limits and online data reporting.

Results

Since start-up the system has run steadily; the practical result is steady reagent and consumable supply, making upkeep predictable.

Food & Beverage

Food & Beverage · HACH-ONLINE — Application Case

Project Overview

The site is dosing, pasteurising, filling and CIP stages. The customer wanted HACH-ONLINE properly configured on the existing plant, with the aim of continuous outfall monitoring with Hach online instruments.

Technical Challenges

What actually causes trouble is syrups, dairy and beverages that scale easily, under strict hygienic requirements, and frequent cleaning demands instruments that withstand hot CIP/SIP caustic cycles. All of this means the HACH-ONLINE configuration has to involve configured by monitoring range, reagent replacement interval and conditioning.

Configuration

Supply and installation were organised through the online water-analysis line: integrating around each online monitoring point. On site this meant configured by monitoring range, reagent replacement interval and conditioning, checked line by line against: food-safety and hygienic design per 3-A / EHEDG.

Performance

After commissioning the outcome is steady reagent and consumable supply, making upkeep predictable, and the readings are now used for process tuning.

Chemical & Pharmaceutical

Chemical & Pharmaceutical · HACH-ONLINE — Application Case

Site Conditions

This is a Chemical & Pharmaceutical customer whose plant is at reactors, metering vessels and finished-product tanks. The main task was continuous outfall monitoring with Hach online instruments.

The Problem

The difficulty lies in highly corrosive media with solvents and crystallisation, partly in explosive atmospheres; at the same time corrosion plus Ex protection shortens instrument life and makes downtime costly. Specification therefore means configured by monitoring range, reagent replacement interval and conditioning.

What We Did

We took a online water-analysis line approach — integrating around each online monitoring point. Delivery was built around configured by monitoring range, reagent replacement interval and conditioning, with point-by-point checks on: Ex certification and GMP traceability of records.

Operating Outcome

In service the system performs as intended — steady reagent and consumable supply, making upkeep predictable, with routine maintenance falling noticeably.

Power & Energy

Power & Energy · HACH-ONLINE — Application Case

Application Context

boiler feedwater, turbine condensate and FGD/DeNOx systems is a typical Power & Energy duty. The project started from HACH-ONLINE, focusing on continuous outfall monitoring with Hach online instruments.

Process Constraints

drift under high temperature and pressure, with very costly unplanned outages, and high temperature and pressure with both steam and saline water only amplify it. The HACH-ONLINE specification must therefore cover configured by monitoring range, reagent replacement interval and conditioning.

Delivery Approach

Delivery was handled as the online water-analysis line — integrating around each online monitoring point. Execution centred on configured by monitoring range, reagent replacement interval and conditioning, together with compliance with power-industry codes and unit availability targets.

Field Results

Operation shows the benefit clearly — steady reagent and consumable supply, making upkeep predictable, with confidence in this measuring point improving markedly.