Measuring principle:
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This online COD analyzer uses the potassium dichromate method to measure COD: a mixture of water sample, potassium dichromate, silver sulfate solution (used as a catalyst to enable more complete oxidation of straight-chain aromatic hydrocarbon compounds) and concentrated sulfuric acid is heated to 175°C in the digestion cell. During this period, chromium ions as an oxidant are reduced from valence VI to valence III, causing a color change. The degree of color change corresponds to the content of organic compounds in the sample. The online COD analyzer directly displays the COD of the sample through colorimetric conversion.
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The main interfering substance is chloride, which is removed by adding mercury sulfate to form a complex.
Instrument features:
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The classic potassium dichromate oxidation is combined with highly efficient digestion, complying with the Chinese national standard dichromate method COD testing principle.
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This online COD analyzer is equipped with an accurate optical metering system and has an automatic calibration function, making measurement more accurate.
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It can be connected to HACH sc200 and sc1000 controllers, offering good expandability.
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10~5000 mg/L three-range automatic switching, with no need to determine the range of the water sample COD.
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The optimized internal structure of this online COD analyzer makes comparison between online data and laboratory data easier.
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It has an automatic cleaning function. Combined with piston pump technology and a corrosion-resistant tubing design, maintenance is reduced.
Technical specifications
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Measuring method Potassium dichromate high-temperature digestion, colorimetric determination
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Measuring range 10~5,000 mg/L
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Indication error (potassium hydrogen phthalate test) ±8%
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Repeatability ≤3%
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Zero drift (24 h) ±5 mg/L
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Range drift (24 h) ±10 mg/L
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Digestion time Automatic, selectable at approximately 3, 5, 10, 20, 30, 40, 60, 80, 100 or 120 minutes
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Measurement interval Continuous measurement, 1~24 hour interval measurement, trigger-start measurement, user-defined interval
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Calibration Selectable no calibration, automatic calibration or user-defined calibration (up to 5 points)
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Output 2 current outputs: 0/4-20 mA, maximum load 500Ω
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2 multifunctional output relays: 24V 1A
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Read via SD card on sc200 or sc1000 controller
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Service interface RS232
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Digital communication MODBUS or Profibus, via sc200 or sc1000 controller
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Display Via HACH sc200 or sc1000 display
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Ambient temperature +5~+40℃
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Power supply 220 VAC ±10%/50-60 Hz
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Power consumption Approx. 100VA
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Dimensions 535.80 mm× 711.5 mm× 376 mm
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Weight Approx. 38 kg (excluding reagents)
Related reagents
| Order No. | Description | Parameters | Analysis method | Packaging | Range | Guaranteed shelf life (days) |
|---|---|---|---|---|---|---|
| LCW420 | Chemical oxygen demand (COD) maximum (max) reagent | - | - | - | - | 150 |
Spare parts
| Spare part Order No. | Instrument model | Chinese description | English description |
|---|---|---|---|
| COD05_07 | CODmax plus sc potassium dichromate method online COD analyzer | Piston pump connector cable | connector cable piston pump |
| COD07_00 | CODmax plus sc potassium dichromate method online COD analyzer | Bus cable | bus cable |
| COD08_11 | CODmax plus sc potassium dichromate method online COD analyzer | Side panel right | SIDE PANEL RIGHT? |
| COD08_21 | CODmax plus sc potassium dichromate method online COD analyzer | Side panel left | SIDE PANEL LEFT?? |
| COD10_11 | CODmax plus sc potassium dichromate method online COD analyzer | Screw | SCREWING / VERSCHRAUBUNG |
| COD43_00 | CODmax plus sc potassium dichromate method online COD analyzer | Safety lock | magnetic latching board |
| COD44_00 | CODmax plus sc potassium dichromate method online COD analyzer | Detector at dosing tube (2 pcs) | photoelement dosing unit complete |
| EHH021 | CODmax plus sc potassium dichromate method online COD analyzer | Piston holder | syring holder |
| EXP033 | CODmax plus sc potassium dichromate method online COD analyzer | Piston pump | piston pump |
| HHA_X | CODmax plus sc potassium dichromate method online COD analyzer | Connecting tube between air valve and digestion cell | Valve cuvette adapter assembly for maintenance |
| LCW420 | CODmax plus sc potassium dichromate method online COD analyzer | Reagent kit | CODMAX regent |
| LZV123 | CODmax plus sc potassium dichromate method online COD analyzer | Connecting cable between power board and main board | SET CONNECTOR CABLE |
| LZV208 | CODmax plus sc potassium dichromate method online COD analyzer | Temperature sensor | Temperature sensor complete |
| OBA027 | CODmax plus sc potassium dichromate method online COD analyzer | Photometer board | photometer board |
| YAA857 | CODmax plus sc potassium dichromate method online COD analyzer | RS485 board | INTERFACE BOARD RS 485 |
| YAA903 | CODmax plus sc potassium dichromate method online COD analyzer | Display card | LCD module card |
| YAA909 | CODmax plus sc potassium dichromate method online COD analyzer | Motor board | motor board |
| YAA952 | CODmax plus sc potassium dichromate method online COD analyzer | Power supply board | Power supply board(ZDA269) |
| YAB112 | CODmax plus sc potassium dichromate method online COD analyzer | Main board | Processor card |
| YY0000010 | CODmax plus sc potassium dichromate method online COD analyzer | Housing | HOUSING MOUNTED |
| YY0000040 | CODmax plus sc potassium dichromate method online COD analyzer | Safety panel | COD51_00,safety window complete |
| YY0000050 | CODmax plus sc potassium dichromate method online COD analyzer | Connecting tube between air valve and digestion cell | COD47_00,VALUE CUVETTE ADAPTOR COMPLETE |
| YY0000060 | CODmax plus sc potassium dichromate method online COD analyzer | Tubing assembly | COD50_00,TUBE SET COMPLETE |
| YY0000070 | CODmax plus sc potassium dichromate method online COD analyzer | Digestion cell protection plate | COD48_00,SAFETY PLATE ASSY |
| YY0000080 | CODmax plus sc potassium dichromate method online COD analyzer | Tubing and fittings | COD87_00,TUBE 10 COMPLETE |
| YY0000089 | CODmax plus sc potassium dichromate method online COD analyzer | O-ring (sealing rings at upper and lower ends of dosing tube) | EZD259,O-ring 6,07x1,78 Kalrez 6375 |
| YY0000090 | CODmax plus sc potassium dichromate method online COD analyzer | Annual maintenance kit | TOS_X,one year wearing spareparts |
| YY0000091 | CODmax plus sc potassium dichromate method online COD analyzer | Dosing tube solenoid valve (air horizontal valve) | EXV055,valve block top |
| YY0000092 | CODmax plus sc potassium dichromate method online COD analyzer | O-ring | LZV047,O-ring 2,2 x 1,6mm material: Viton |
| YY0000093 | CODmax plus sc potassium dichromate method online COD analyzer | Tubing connector | HRS196,fitting pharmed tube |
| YY0000104 | CODmax plus sc potassium dichromate method online COD analyzer | O-ring (sealing ring at upper end of digestion glass) | EZD260,O-ring 9.19 x 2.62mm Kalrez 6375 |
| YY0000110 | CODmax plus sc potassium dichromate method online COD analyzer | O-ring kit | EZD_X,O-ring kit for maintenance |
| YY0000113 | CODmax plus sc potassium dichromate method online COD analyzer | Dosing tube | HBK061,Dose cuvette |
| YY0000119 | CODmax plus sc potassium dichromate method online COD analyzer | Lower fixing module of digestion unit | COD10_01,cuvette holder bottom |
| YY0000120 | CODmax plus sc potassium dichromate method online COD analyzer | Piston pump assembly | COD46_00,PISTON PUMP ARRANGED |
| YY0000122 | CODmax plus sc potassium dichromate method online COD analyzer | Digestion cell | BBK036,cuvette |
| YY0000128 | CODmax plus sc potassium dichromate method online COD analyzer | Fan assembly | COD10_36, fan holder |
| YY0000139 | CODmax plus sc potassium dichromate method online COD analyzer | Sample inlet tube | ELS027,raw material, FEP 1,6x3,2 mm |
| YY0000140 | CODmax plus sc potassium dichromate method online COD analyzer | Upper fixing module of digestion unit | COD10_02,cuvette holder top |
| YY0000141 | CODmax plus sc potassium dichromate method online COD analyzer | Sample inlet/drain hose | ELS895,raw material, pharmed 65 2,4x5,6 mm |
| YY0000156 | CODmax plus sc potassium dichromate method online COD analyzer | Combination valve | EXV054,valve block bottom |
| YY0000195 | CODmax plus sc potassium dichromate method online COD analyzer | Safety cover | SAFETY COVER |
| YY0000219 | CODmax plus sc potassium dichromate method online COD analyzer | Air valve (digestion air valve) | EXV056,air valve ( with connector cable ) |
| YY0000287 | CODmax plus sc potassium dichromate method online COD analyzer | Upper connecting tube | ERA005,ADAPTOR END TOP |
| YY0000289 | CODmax plus sc potassium dichromate method online COD analyzer | Digestion air safety valve diaphragm | EVQ241,membrane FFKM |
| YY0000290 | CODmax plus sc potassium dichromate method online COD analyzer | Standard solution valve | EXV065,magn.valve type 6116,FFKM-membrane |
Ordering guide
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9302600 CODmax plus sc Online automatic chemical oxygen demand analyzer
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LCW420 Analyzer reagent
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Note: The above CODmax plus sc order numbers do not include the sc controller. Please order the corresponding sc200 or sc1000 controller as required.
Source: Public information from the HACH water quality website
Case Studies
Municipal Wastewater Treatment · HACH-ONLINE — Application Case
Project Background
The project covers the inlet, biological and outlet stages of a municipal plant. The work centres on HACH-ONLINE and the core task is continuous outfall monitoring with Hach online instruments.
Operating Challenges
The medium and duty are characterised by high solids and corrosive fractions, with large diurnal flow swings, and effluent parameters drift and probes foul with sludge and biofilm. So HACH-ONLINE cannot be specified generically — it calls for configured by monitoring range, reagent replacement interval and conditioning.
Solution
The Ainstru engineering team worked through the online water-analysis line: integrating around each online monitoring point. The configuration involves configured by monitoring range, reagent replacement interval and conditioning, with these requirements in view: stable compliance with Grade 1A discharge limits and online data reporting.
Results
Since start-up the system has run steadily; the practical result is steady reagent and consumable supply, making upkeep predictable.
Food & Beverage · HACH-ONLINE — Application Case
Project Overview
The site is dosing, pasteurising, filling and CIP stages. The customer wanted HACH-ONLINE properly configured on the existing plant, with the aim of continuous outfall monitoring with Hach online instruments.
Technical Challenges
What actually causes trouble is syrups, dairy and beverages that scale easily, under strict hygienic requirements, and frequent cleaning demands instruments that withstand hot CIP/SIP caustic cycles. All of this means the HACH-ONLINE configuration has to involve configured by monitoring range, reagent replacement interval and conditioning.
Configuration
Supply and installation were organised through the online water-analysis line: integrating around each online monitoring point. On site this meant configured by monitoring range, reagent replacement interval and conditioning, checked line by line against: food-safety and hygienic design per 3-A / EHEDG.
Performance
After commissioning the outcome is steady reagent and consumable supply, making upkeep predictable, and the readings are now used for process tuning.
Chemical & Pharmaceutical · HACH-ONLINE — Application Case
Site Conditions
This is a Chemical & Pharmaceutical customer whose plant is at reactors, metering vessels and finished-product tanks. The main task was continuous outfall monitoring with Hach online instruments.
The Problem
The difficulty lies in highly corrosive media with solvents and crystallisation, partly in explosive atmospheres; at the same time corrosion plus Ex protection shortens instrument life and makes downtime costly. Specification therefore means configured by monitoring range, reagent replacement interval and conditioning.
What We Did
We took a online water-analysis line approach — integrating around each online monitoring point. Delivery was built around configured by monitoring range, reagent replacement interval and conditioning, with point-by-point checks on: Ex certification and GMP traceability of records.
Operating Outcome
In service the system performs as intended — steady reagent and consumable supply, making upkeep predictable, with routine maintenance falling noticeably.
Power & Energy · HACH-ONLINE — Application Case
Application Context
boiler feedwater, turbine condensate and FGD/DeNOx systems is a typical Power & Energy duty. The project started from HACH-ONLINE, focusing on continuous outfall monitoring with Hach online instruments.
Process Constraints
drift under high temperature and pressure, with very costly unplanned outages, and high temperature and pressure with both steam and saline water only amplify it. The HACH-ONLINE specification must therefore cover configured by monitoring range, reagent replacement interval and conditioning.
Delivery Approach
Delivery was handled as the online water-analysis line — integrating around each online monitoring point. Execution centred on configured by monitoring range, reagent replacement interval and conditioning, together with compliance with power-industry codes and unit availability targets.
Field Results
Operation shows the benefit clearly — steady reagent and consumable supply, making upkeep predictable, with confidence in this measuring point improving markedly.
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