Measuring principle:
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The Phosphax Sigma total phosphorus/orthophosphate analyzer is based on the molybdenum blue method. Polyphosphates and phosphorus-containing compounds are hydrolyzed under high-temperature, high-pressure acidic conditions to form orthophosphate, and sodium persulfate further oxidizes other stable phosphorus-containing compounds to orthophosphate. In a strongly acidic solution containing molybdate, the orthophosphate ions form an antimony compound that is reduced by ascorbic acid to blue phosphomolybdenum blue. The total phosphorus/orthophosphate analyzer measures the absorbance of the phosphomolybdenum blue to complete the determination of total phosphorus in the sample.
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Water samples containing suspended solids must be treated by the SIGMATAXTM 2 sample pretreatment system before entering the total phosphorus/orthophosphate analyzer. The system uses a new vacuum negative-pressure sample collection and transfer technology and advanced ultrasonic crushing technology to crush all suspended solids and introduce them into the total phosphorus/orthophosphate analyzer for measurement, thereby accurately analyzing all phosphorus in the water sample.
Industries of application:
The Phosphax Sigma total phosphorus/orthophosphate analyzer can provide automatic determination and content analysis monitoring of total phosphorus in surface water, domestic wastewater, and industrial wastewater; continuous automatic monitoring of total phosphorus/orthophosphate/organic phosphorus in industrial circulating water, and control the automatic addition of corrosion and scale inhibitors.
Instrument features:
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The total phosphorus/orthophosphate analyzer can automatically analyze total phosphorus and orthophosphate, and directly display the concentration of phosphorus-containing corrosion and scale inhibitors.
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The total phosphorus/orthophosphate analyzer uses the molybdenum blue method in accordance with the standard method (DIN38 405 D11), with a low detection limit and fast response speed. The determination of total phosphorus takes only about 10 minutes.
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The Phosphax Sigm total phosphorus/orthophosphate analyzer is equipped with the SIGATAX2 sample pretreatment system, suitable for the determination of total phosphorus in water samples containing suspended solids.
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It has an automatic calibration function with high accuracy.
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It has an automatic cleaning function with low maintenance.
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The total phosphorus/orthophosphate analyzer is equipped with a safety protection panel to effectively protect the safety of operators.
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The total phosphorus measurement results can be displayed graphically or numerically.
Technical specifications
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Measuring range: Total phosphorus: 0.01-5.0mg/L (as phosphorus)
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Total phosphorus: 0.01-10mg/L (high range)
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Orthophosphate: 0.01-5.0mg/L
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Measuring accuracy: ± 2%
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Measuring cycle: approx. 10 minutes
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Instrument calibration: Automatic
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Sample flow rate: 100mL/h
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Reagent replacement cycle: 3 months
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Signal output: 2-channel 4 - 20mA analog output; maximum load 500 ohms; RS232 optional
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Communication protocol: Modbus and Profibus optional
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Operating temperature: 5 - 40℃
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Power supply requirements: 220Vac/50Hz
Related reagents
| Order No. | Description | Parameters | Measuring method | Packaging | Measuring range | Guaranteed shelf life (days) |
|---|---|---|---|---|---|---|
| LCW823-CN | PHOSPHAX SIGMA reagent kit | - | - | - | - | 150 |
Spare parts
| Spare part Order No. | Instrument model | Chinese description | English description |
|---|---|---|---|
| LZP847 | Phosphax Sigma total phosphorus/orthophosphate analyzer | Piston valve | Valve Piston |
| LZP856 | Phosphax Sigma total phosphorus/orthophosphate analyzer | Digestion cuvette | Cuvette |
| LZP861 | Phosphax Sigma total phosphorus/orthophosphate analyzer | Large fitting | Fitting,Large,with seal |
| LZP866 | Phosphax Sigma total phosphorus/orthophosphate analyzer | Motor | STEPPING MOTOR |
| LZP959 | Phosphax Sigma total phosphorus/orthophosphate analyzer | Annual maintenance kit | Wearing parts |
| LZP989 | Phosphax Sigma total phosphorus/orthophosphate analyzer | Fan | Fan for TP |
| LZP990 | Phosphax Sigma total phosphorus/orthophosphate analyzer | Tubing | Tube kit |
| LZP996 | Phosphax Sigma total phosphorus/orthophosphate analyzer | Microswitch | Microswitch card |
| YAA905 | Phosphax Sigma total phosphorus/orthophosphate analyzer | Detector board | Photometerkarte |
| YAA906 | Phosphax Sigma total phosphorus/orthophosphate analyzer | Terminal board | TERMINAL BOARD FOR TP AND INTER2 |
| YAA907 | Phosphax Sigma total phosphorus/orthophosphate analyzer | Input board | Input Board for TP & Inter2 |
| YAA908 | Phosphax Sigma total phosphorus/orthophosphate analyzer | Output board | Output Board for TP & Inter2 |
| YY0000173 | Phosphax Sigma total phosphorus/orthophosphate analyzer | Humidity sensor | YAA910,Moisture Sensor Board for TP & Inter2 |
Ordering guide
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LPV341.80.20000 Low-range total phosphorus online analyzer, 0-5mg/L
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LPV341.80.20010 Low-range total phosphorus online analyzer, 0-5mg/L, with Modbus
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LPV341.80.20020 Low-range total phosphorus online analyzer, 0-5mg/L, with Profibus
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LPV341.80.30000 Low-range total phosphorus/orthophosphate online analyzer (dedicated for circulating cooling water), 0-5mg/L
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LPV341.80.30010 Low-range total phosphorus/orthophosphate online analyzer (dedicated for circulating cooling water), 0-5mg/L, with Modbus
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LPV341.80.30020 Low-range total phosphorus/orthophosphate online analyzer (dedicated for circulating cooling water), 0-5mg/L, with Profibus
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LPV341.80.11000 High-range total phosphorus/orthophosphate online analyzer, 0-10mg/L
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LPV341.80.11010 High-range total phosphorus/orthophosphate online analyzer, 0-10mg/L, with Modbus LPV341.80.21000 High-range total phosphorus online analyzer, 0-10mg/L
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LPV341.80.21010 High-range total phosphorus online analyzer, 0-10mg/L, with Modbus
Reagents and consumables
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LCW823 Total phosphorus reagent kit, one set
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LCW824 Phosphorus standard solution, 2mg/L
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LZP959 Wearing parts kit, (for 0-5mg/L)
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LZV809 Wearing parts kit, (for 0-10mg/L)
Other options
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A complete SIGMATAX 2 sample pretreatment system consists of a controller, sample pretreater, and installation accessories
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LXV215 SIGMATAX 2 Sample pretreater controller
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LXV231 SIGMATAX 2 10 m sample treatment tube
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LXV232 SIGMATAX 2 20 m sample treatment tube
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LXV282 SIGMATAX 2 30 m sample treatment tube
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LZX414.00.00000 SIGMATAX 2 Sample pretreater installation accessories
Source: Public information from the HACH Water Quality website
Case Studies
Municipal Wastewater Treatment · HACH-ONLINE — Application Case
Project Background
The project covers the inlet, biological and outlet stages of a municipal plant. The work centres on HACH-ONLINE and the core task is continuous outfall monitoring with Hach online instruments.
Operating Challenges
The medium and duty are characterised by high solids and corrosive fractions, with large diurnal flow swings, and effluent parameters drift and probes foul with sludge and biofilm. So HACH-ONLINE cannot be specified generically — it calls for configured by monitoring range, reagent replacement interval and conditioning.
Solution
The Ainstru engineering team worked through the online water-analysis line: integrating around each online monitoring point. The configuration involves configured by monitoring range, reagent replacement interval and conditioning, with these requirements in view: stable compliance with Grade 1A discharge limits and online data reporting.
Results
Since start-up the system has run steadily; the practical result is steady reagent and consumable supply, making upkeep predictable.
Food & Beverage · HACH-ONLINE — Application Case
Project Overview
The site is dosing, pasteurising, filling and CIP stages. The customer wanted HACH-ONLINE properly configured on the existing plant, with the aim of continuous outfall monitoring with Hach online instruments.
Technical Challenges
What actually causes trouble is syrups, dairy and beverages that scale easily, under strict hygienic requirements, and frequent cleaning demands instruments that withstand hot CIP/SIP caustic cycles. All of this means the HACH-ONLINE configuration has to involve configured by monitoring range, reagent replacement interval and conditioning.
Configuration
Supply and installation were organised through the online water-analysis line: integrating around each online monitoring point. On site this meant configured by monitoring range, reagent replacement interval and conditioning, checked line by line against: food-safety and hygienic design per 3-A / EHEDG.
Performance
After commissioning the outcome is steady reagent and consumable supply, making upkeep predictable, and the readings are now used for process tuning.
Chemical & Pharmaceutical · HACH-ONLINE — Application Case
Site Conditions
This is a Chemical & Pharmaceutical customer whose plant is at reactors, metering vessels and finished-product tanks. The main task was continuous outfall monitoring with Hach online instruments.
The Problem
The difficulty lies in highly corrosive media with solvents and crystallisation, partly in explosive atmospheres; at the same time corrosion plus Ex protection shortens instrument life and makes downtime costly. Specification therefore means configured by monitoring range, reagent replacement interval and conditioning.
What We Did
We took a online water-analysis line approach — integrating around each online monitoring point. Delivery was built around configured by monitoring range, reagent replacement interval and conditioning, with point-by-point checks on: Ex certification and GMP traceability of records.
Operating Outcome
In service the system performs as intended — steady reagent and consumable supply, making upkeep predictable, with routine maintenance falling noticeably.
Power & Energy · HACH-ONLINE — Application Case
Application Context
boiler feedwater, turbine condensate and FGD/DeNOx systems is a typical Power & Energy duty. The project started from HACH-ONLINE, focusing on continuous outfall monitoring with Hach online instruments.
Process Constraints
drift under high temperature and pressure, with very costly unplanned outages, and high temperature and pressure with both steam and saline water only amplify it. The HACH-ONLINE specification must therefore cover configured by monitoring range, reagent replacement interval and conditioning.
Delivery Approach
Delivery was handled as the online water-analysis line — integrating around each online monitoring point. Execution centred on configured by monitoring range, reagent replacement interval and conditioning, together with compliance with power-industry codes and unit availability targets.
Field Results
Operation shows the benefit clearly — steady reagent and consumable supply, making upkeep predictable, with confidence in this measuring point improving markedly.
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