Measuring method:
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1) When the TOC total organic carbon analyzer uses pure oxygen as carrier gas, it uses a combined oxidation method of UV persulfate and hydroxyl radicals to oxidize organic substances in water, and uses NDIR to measure the carbon dioxide concentration, thereby completing the TOC determination in water.
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2) When the TOC total organic carbon analyzer uses instrument air as carrier gas, it uses the UV persulfate oxidation method to oxidize organic substances in water, and uses NDIR to measure the carbon dioxide concentration, thereby completing the TOC determination in water.
Instrument features:
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1) The QL3580 TOC total organic carbon analyzer is specially developed and designed for the pollution source market, accurately measuring the organic content at pollution source discharge outlets.
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2) It has a TOC/COD conversion function, enabling the QL3580 TOC total organic carbon analyzer to accurately measure the organic content in water.
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3) The TOC total organic carbon analyzer has low maintenance requirements/costs: 4 mm inner diameter sample tubing, built-in flow cell, no sample pretreatment required, saving pretreatment costs.
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4) The TOC measurement process does not use alkaline reagents, eliminating measurement interference caused by carbon dioxide dissolving into alkaline reagents, and effectively reducing the difficulty for operators to prepare reagents.
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5) Friendly human-machine interface: The TOC total organic carbon analyzer is equipped with a high-definition touch screen, convenient data download and software updates, and a multi-level management mode for convenient user management of the instrument.
Technical specifications
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Measuring parameters TOC (NPOC)/TIC/COD*
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*Based on the TOC measurement result, the COD concentration is obtained using the relevant conversion function
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Oxidation method Combined oxidation method of UV persulfate and hydroxyl radicals - when pure oxygen is used as carrier gas
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UV persulfate oxidation - when instrument air is used as carrier gas
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Measuring method After the water sample is oxidized, the carbon dioxide concentration is detected using NDIR
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Sample introduction requirements Flow rate: ≥100 ml/min
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Particle size: ≤2mm, soft particles
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Sample introduction pressure: ≤1bar
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Carrier gas Oxygen: (using an oxygen generator)
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Power supply voltage and frequency : 220V AC/50Hz(±10%)
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Oxygen concentration : >92%
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Pressure : >0.05MPa
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Oxygen consumption flow rate: maximum 1.7L/min
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Carbon dioxide-removed instrument air:
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Source pressure: 50~120PSIG
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Dew point : -20℃ (removal of water vapor and oil vapor)
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Instrument gas consumption flow rate: maximum 1.7L/min
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Water sample temperature 5oC – 45oC
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Analysis time 7 minutes (TOC);
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7-18 minutes (COD)
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Measuring interval Adjustable (in minutes)
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Repeatability TOC: ±0.5 mgC/L or ±2% of reading (whichever is greater); TIC: ±4% of reading
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Accuracy ±0.5 mgC/L or ±3% of reading (whichever is greater)
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Minimum detection limit 0.5 mgC/L
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Zero drift Within ±2%f.s./day
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Span drift Within ±2%f.s./day
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Interference Possible turbidity, fat, oil, protein, and tar may interfere with the measurement results
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Maintenance interval Once every 3 months
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Protection class IP44
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Signal output 0/4-20 mA, Modbus/RTU RS485
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Relay output Four relays (24 V 2A, dry contacts)
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Display 7-inch, 800 × 480 pixels (4:3) TFT-LCD touch screen
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Data storage 9999 analysis data records, 99 fault messages
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Power supply 100 - 240V, 50/60Hz
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Dimensions 1100 x 560 x 370 mm
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Weight 65 Kg
Ordering guide
Main unit
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8653800 QL3580 online total organic carbon analyzer, 0-100ppm, 0-800ppm
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Required accessories (choose one)
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8663500 Oxygen generator
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9781800 Pressure-reducing filter
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Other accessories and spare parts
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8662100 NDIR carbon dioxide detector 252
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8662200 Pressure-free regulating valve
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9789300 QL3580 annual maintenance kit
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8654000 Circulation pump dedicated tubing kit
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8654100 Peristaltic pump tubing kit
Source: Public information from the HACH Water Quality website
Case Studies
Municipal Wastewater Treatment · HACH-ONLINE — Application Case
Project Background
The project covers the inlet, biological and outlet stages of a municipal plant. The work centres on HACH-ONLINE and the core task is continuous outfall monitoring with Hach online instruments.
Operating Challenges
The medium and duty are characterised by high solids and corrosive fractions, with large diurnal flow swings, and effluent parameters drift and probes foul with sludge and biofilm. So HACH-ONLINE cannot be specified generically — it calls for configured by monitoring range, reagent replacement interval and conditioning.
Solution
The Ainstru engineering team worked through the online water-analysis line: integrating around each online monitoring point. The configuration involves configured by monitoring range, reagent replacement interval and conditioning, with these requirements in view: stable compliance with Grade 1A discharge limits and online data reporting.
Results
Since start-up the system has run steadily; the practical result is steady reagent and consumable supply, making upkeep predictable.
Food & Beverage · HACH-ONLINE — Application Case
Project Overview
The site is dosing, pasteurising, filling and CIP stages. The customer wanted HACH-ONLINE properly configured on the existing plant, with the aim of continuous outfall monitoring with Hach online instruments.
Technical Challenges
What actually causes trouble is syrups, dairy and beverages that scale easily, under strict hygienic requirements, and frequent cleaning demands instruments that withstand hot CIP/SIP caustic cycles. All of this means the HACH-ONLINE configuration has to involve configured by monitoring range, reagent replacement interval and conditioning.
Configuration
Supply and installation were organised through the online water-analysis line: integrating around each online monitoring point. On site this meant configured by monitoring range, reagent replacement interval and conditioning, checked line by line against: food-safety and hygienic design per 3-A / EHEDG.
Performance
After commissioning the outcome is steady reagent and consumable supply, making upkeep predictable, and the readings are now used for process tuning.
Chemical & Pharmaceutical · HACH-ONLINE — Application Case
Site Conditions
This is a Chemical & Pharmaceutical customer whose plant is at reactors, metering vessels and finished-product tanks. The main task was continuous outfall monitoring with Hach online instruments.
The Problem
The difficulty lies in highly corrosive media with solvents and crystallisation, partly in explosive atmospheres; at the same time corrosion plus Ex protection shortens instrument life and makes downtime costly. Specification therefore means configured by monitoring range, reagent replacement interval and conditioning.
What We Did
We took a online water-analysis line approach — integrating around each online monitoring point. Delivery was built around configured by monitoring range, reagent replacement interval and conditioning, with point-by-point checks on: Ex certification and GMP traceability of records.
Operating Outcome
In service the system performs as intended — steady reagent and consumable supply, making upkeep predictable, with routine maintenance falling noticeably.
Power & Energy · HACH-ONLINE — Application Case
Application Context
boiler feedwater, turbine condensate and FGD/DeNOx systems is a typical Power & Energy duty. The project started from HACH-ONLINE, focusing on continuous outfall monitoring with Hach online instruments.
Process Constraints
drift under high temperature and pressure, with very costly unplanned outages, and high temperature and pressure with both steam and saline water only amplify it. The HACH-ONLINE specification must therefore cover configured by monitoring range, reagent replacement interval and conditioning.
Delivery Approach
Delivery was handled as the online water-analysis line — integrating around each online monitoring point. Execution centred on configured by monitoring range, reagent replacement interval and conditioning, together with compliance with power-industry codes and unit availability targets.
Field Results
Operation shows the benefit clearly — steady reagent and consumable supply, making upkeep predictable, with confidence in this measuring point improving markedly.
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